Tugas Seminar

BONGOT SIREGAR
1306412483

Ultimate Strength Assesm

ent of Welded Stiffened Pl
M. Tekgoz, Y. Garbatov, C. Guedes Soares
ates

Contents o
f
Journal

Abstract

Introduction

Residual Stress Modelling

Thermal-structural Analysis

Ultimate Strength Assessment

Conclusions
3

Add an image

ABSTRACT

Abstract of Journal

Three types of welding sequences have been conducted for the stiffened panel.
A sensitivity analysis is performed accounting for the plate thickness, heat source,
speed and level of residual stresses

Add an image

INTRODUCTION

Introduction of Journal

In the current industrial practice, welding processes are developed

based on trial and error experiments, incorporating with
engineers knowledge and experience of previous similar designs
. On the other hand, finite element method is a very powerful
and fast tool to analyse the welding induced residual stresses
and distortions.

Introduction of Journal

The ultimate strength of structural components and systems is

a real measure of its structural capacity and it represents the
maximum load carrying capacity that they can withstand.

Add an image

RESIDUAL STRESS
MODELLING

Residual Stress Modelling

The residual stress reduces the strength of the structural components

and moreover it reduces the structural stiffness. The approaches,
dealing with the residual stress modelling for the ultimate strength assessment,
are those by using a modified stress strain elasto-plastic curve or by using
a moving heat source, simulating the residual stresses. These methods
employ the finite element method and estimate not only the ultimate strength, bu
t
also the pre and post collapse regime behaviour of the welded steel structures.

10

Residual Stress Modelling Equation

where is the perfect ultimate strength, R is the reduction factor

due the initial geometry imperfection and Rr is the reduction factor
due to the residual stresses.

11

The welding residual s

tress distribution, whe
re varies in the range
of 34.5 can be modell
ed as proposed by Fa
ulkner

Welding residual stresses of the stiffened plate

12

The implementation of this approac

h to the finite element analysis. To
find out the shape of the modified s
tressstrain curve an iterative proce
dure is developed. In this iterative p
rocedure, the material stressstrain
curve is modified according to the b
est fitted results of pre and post col
lapse estimated based on the ther
mal analysis using the moving heat
source.

Modified stressstrain relationships.

13

Add an image

THERMAL STRUCTUR
AL
ANALYSIS

The ultimate strength

is analysed based on t
he finite element met
hod
using the commercial
software ANSYS

Finite element model, single plate (left) and stiffened plate (right).

15

Thermal-structural Modelling

The heat exchange due to the convection and radiation were

modelled:

16

Moving heat sources.

Add an image

ULTIMATE STRENGTH
ASSESSMENT

Ultimate Strength Assessment

01

02

03

04

Thermal-structur
al
Analysis
o Thickness
effect, single plate

Welding sequenc
e effect, stiffened
plate

Modified stresss
train curve accou
nting for the resid
ual stresses,

Modified stresss
train curve accou
nting for residual
stresses,

single plate

stiffened plate

o Heat input and speed effect,

single plate

19

Thermal-structural Analysis
Thickness effect, single plate

The thermal analysis is performed by c

hanging the plate thicknesses to invest
igate the thickness effect on the plate
distortion and on the welding residual
stress distribution. In the second phas
e, the ultimate strength assessment is
conducted for each case by keeping th
e heat input and heat speed the same.
The applied heat input is 7500W and t
he heat speed is 3 cm/s. Fourlayerplat
e is used to model plate thickness.
For the thermal and structural analyse
s, the appropriate boundary condition
s have been applied to achieve a sym
metrical distortion and also to avoid ri
gid body motions

Welding residual stress assessment BCs (left), plate thickness layers (right).

20

Thermal-structural Analysis
Thickness effect, single plate

The temperature distribution, after th

e welding, has been performed as a fu
nction of the plate thickness

Temperature distribution, mid-plate..

The Power of PowerPoint | thepopp.com

21

Thermal-structural Analysis
Thickness effect, single plate
As the plate thickness is increasing, the are
a occupied by the welding induced tensile
stress becomes smaller and to comply wit
h the equilibrium, the compressive stresse
s start to propagate through the plate thic
kness along the plate breadth and length.

Longitudinal residual stress distribution.

The Power of PowerPoint | thepopp.com

22

Thermal-structural Analysis
Thickness effect, single plate
The plate thickness is incre
asing, assuming the same
heat input and speed, the
vertical displacement beco
mes smaller

Vertical displacement, 4 mm plate thickness (left), vertical displacement, 3, 4, 5 and 6 mm plate thickness (right).

23

Thermal-structural Analysis
Thickness effect, single plate

Longitudinal stress distribution through plate length, first layer.

24

Thermal-structural Analysis
Thickness effect, single plate

Longitudinal stress distribution through plate breath.

25

Thermal-structural Analysis
Thickness effect, single plate

Ultimate strength assessment, shape and thickness effect (right), variation as a function of b/t (left).

26

Thermal-structural Analysis
Heat input and speed effect, single plate

Vertical displacement, heat input (left), speed effect (right), 6 mm thickness.

27

Thermal-structural Analysis
Heat input and speed effect, single plate

Longitudinal stress distribution through plate breath, heat input (left), speed (right), and third layer.

28

Thermal-structural Analysis
Heat input and speed effect, single plate

Heat and speed effect on the strength assessment.

29

Welding sequence effect, stiffened plat

e

Welding analysis BCs (left), welding sequences (right).

30

Welding sequence effect, stiffened plat

e
In order to release the system in the transve
rse direction, the opposite side is set to be fr
ee in the transverse direction. As for the the
rmal analysis, the top surface of the welding
is considered to be insulated during the wel
ding; the remaining part of the plate and sti
ffener has been subjected to convection and
radiation loads.

Temperature distribution, mid-plate.

31

Welding sequence effect, stiffened plat

e
The welding residual stress e
quilibrium is locally and globa
lly satisfied. The welding sequ
ences, investigated herein, ha
ve been subjected to the equi
librium criteria and similar re
sults have been found in each
case. The equilibrium is satisfi
ed with the cross-sectional co
mbination of the plate and sti
ffener.

Longitudinal residual stress distribution, Pa, sequence 1, 2, 3.

32

Welding sequence effect, stiffened plat

e
There is no signifi
cant change in th
e plate vertical dis
placement due to
the welding sequ
ence

Vertical displacement, sequence 1 (left), the mid-plate the third layer (right).

33

Welding sequence effect, stiffened plat

e
The plate edge vertical dis
placement is somewhat in
fluenced by the welding se
quence. Since the energy is
swept towards the mid-pla
te in the sequence 2, result
ing in is a bigger vertical di
splacement

Stiffener lateral displacement (left), vertical displacement of the plate (right).

34

Welding sequence effect, stiffened plat

e
The welding induced comp
ressive stresses are reduce
d through the thickness to
meet the equilibrium and i
t shows that there is not a
significant difference betw
een the welding sequence
1 and 2, but there is a signi
ficant difference between
welding sequence 3 and th
e others.

Longitudinal stress distribution, sequence 1 (left), third layer (right), middle of the stiffened panel.

35

Welding sequence effect, stiffened plat

e
The welding sequences
2 and 3 are more sym
metrical in contrast to t
he welding sequence 1

Longitudinal stress distribution, plate length (left), stiffener height (right).

36

Welding sequence effect, stiffened plat

e
The ultimate load carrying
capacity reduction is more
apparent in the case of the
welding sequence 2.

Ultimate strength assessment accounting for the welding sequences.

37

Modified stressstrain curve accounting for the residual stress

es, single plate
The modified material stressstrain curve is developed ac
cording to the thickness variations. For 4 and 5 mm plate
thicknesses, the strain hardening has been introduced to
capture the response to the welding residual stress and t
he shape effect. As for 3 mm plate thickness, the stresss
train curve has been weakened through a slope modificat
ion.

Modified stressstrain descriptors.

38

Modified stressstrain curve accounting for the residual stress

es, single plate

Stressstrain curves, 3, 4 and 5 mm (left), modified material stressstrain curve (right).

39

Modified stressstrain curve accounting for residual str

esses, stiffened plate

Modified stressstrain descriptors.

40

Modified stressstrain curve accounting for residual str

esses, stiffened plate
the response of the structure,
which has been analysed by th
e modified stressstrain curve i
s almost the same as to the on
e if the welding induced residu
al stresses are used based on t
he thermal analysis.

Stressstraincurve (left), modified stressstrain curve (right).

41

Add an image

CONCLUSIONS

Conclusions of Journal
The residual stress effect on the ultimate strength has been investigated through
a moving heat source by changing the heat input, heat speed, plate thickness an
d welding sequence. It has been found that the plate thickness is the most influen
tial parameter that affects the vertical displacement due to a moving heat source.
The residual stress effect on the ultimate strength has been investigated through
a moving heat source for different welding sequences. It has been found that the
welding sequence is the most influential parameter that affects the lateral displac
ement of the stiffener due to a moving heat source, which leads to more load carr
ying capacity
The developed modified stressstrain curve has been found as a good and fast ap
proach to introduce both residual stress and the shape effect that arises during t
he welding process to a non-linear finite element analysis of ultimate strength tha
t that also allows calculating the loading capacity curves of the stiffened and singl
e plates accounting for the welding induced stresses when the analytical solution i
s employed.

43

Thank You for Attention!

Any Questions?