Summary Of Cost

Crusher and stator

Forked end

Cylinder support
link and base plate

Tooling cost

Lower

Upper

Lower

Upper

Lower

Upper

bound

bound

bound

Bound

bound

Bound

-----------

-----------

-----------

-----------

-----------

------------

None

None

None

None

None

None

15

20

15

20

15

21

1500

2000

200

400

1300

2600

Tool life
Parts needed /
Month
Time needed to
produce desired
quantity(Hours/
Month
Number of tools
Needed
Total tooling
Cost

Product structure guidelines

Guideline

Reason

Make design as modular as possible, with

Allows options of service, upgrade, or

separation of function.

recycling.

Design a reusable platform and reusable

Allows option of service, upgrade, or

modules.

recycling.

Design parts for stability during disassembly.

Manual disassembly is faster with a firm

working base.

Assess the break points should be made

Logical structure speeds disassembly and

obvious.

training.

Specified manufactured parts.

Stimulate demand for remanufacturing,

reducing raw material consumption.

Specify reusable containers for shipping or

Reduces raw material consumption.

consumables within the products.

Lump individual parts with the same

Eliminate the need for disassembly during

material.

recycling.
Neighbour parts may be grounded or melted
as a group.

Material selection guidelines

Guideline

Reason

Avoid regulated and restricted material.

They are high impact.

Minimise the number of different types of

Simplifies the recycling process.

material.
Mark the material and all parts.

Many materials value is increased by

accurate identification and sorting.

Use recycled materials.

Stimulate the market for material that has

been recycled.

Avoid composite materials.

Composites are inherently not pure materials,

and so not amenable to recycling.

Use high strength-to-weight materials on

Reduce moving mass and therefore energy

moving parts.

consumption.

Use low alloy metals that are more recyclable

More pure metals can be recycled into more

than high alloy ones.

valid applications.

Labeling and finish guidelines

Guideline
Ensure compatibility of ink where printing is

Reason
Maintain maximum value recovered

required on parts.
Eliminate incompatible paints on parts-use

materials.
Many label removal operation for paints

label imprints or even inserts.

Use un plated metals that are more recyclable

cause part deterioration.

Some plating can eliminate recyclability.

than plated.
Use electronic part documentation.

These parts can be reused.

Fastening guidelines
Guideline
Minimise the number of fasteners.
Fastener should be easy to remove.
Fastening points should be easy to access.

Reason
Most disassembly time is fastener removal.
Save time in disassembly.
Awkward movements slow down manual

Try to use fasteners of material compatible

disassembly.
Enables disassembly operations to be

with the parts connected.

If two parts cant be compatible, make them

avoided.
They must be separated to recycle.

easy to separate.
Minimise the number and length of

Flexible elements slow to remove, copper

interconnecting wires.
Connections can be designed to break as an

contaminate steel etc.

Fracture is a fast disassembly operation.

alternative to removing fasteners.

Study Properties
Study name

Static 1

Analysis type

Static

Mesh type

Solid Mesh

Thermal Effect:

On

Thermal option

Include temperature loads

Zero strain temperature

298 Kelvin

Include fluid pressure effects from SOLIDWORKS

Flow Simulation

Off

Solver type

FFEPlus

Inplane Effect:

Off

Soft Spring:

Off

Inertial Relief:

Off

Incompatible bonding options

Automatic

Large displacement

Off

Compute free body forces

On

Friction

Off

Use Adaptive Method:

Off

Result folder

SOLIDWORKS document (G:\jyo\New folder\New

folder\pneumatics)

Units

Unit system:

SI (MKS)

Length/Displacement

mm

Temperature

Kelvin

Angular velocity

Rad/sec

Pressure/Stress

N/m^2