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PRESENTED BY
B.K.PANDEY
APML, TIRODA
START-UP SEQUENCE
BOP SYSTEM READYNESS
BOILER FLUSHING: COLD/HOT
BOILER LINE UP AND LIGHT UP.
TURBINE LINE UP.
TURBINE ROLLING.
SYNCHRONISATION
PHASE CHANGE OVER
FULL LOAD
START UP MODES
Economiser
11+1 8 2x 2x
FCS
7 7
HP IPT LPT A LPT B
T
5 6 5 6
7 7 7 7
3 8 8 8 8
1 LPH -7A
RH LPH -7B
HPH - 1
LPH -8A
LPH -8B
Condensor
(HP) Condensor
Deaerator
HPH - 2
(LP)
EXT From
CRH
(MD BFBP
1x35%) TDBFP 2X50%
HPH -3
CEP
3x50
1994 TPH
%
GSC
CPP
1482 TPH
LPH -5 LPH -6
PRE STARTUP READYNESS
HT/LT POWER SUPPLY READINESS
CCCW SYSTEM
COMPRESSOR SYSTEM
START MDBFP.
START-UP
LINE
Sampling
Fe+
Below
Above
MIXER 500ppb
500ppb
BCP
WW
ECO
CW
HOTWELL
LINE
BOILER COLD FLUSHING
COLD FLUSHING
MS TEMP
RH TEMP
SPEED
MS FLOW
LOAD
MS PRESS
PRE HEATING OF HP CASING.
PREHEATING OF HPT REQUIRED WHEN INNER METAL TEMP <150C.
AFTER ATTAINING THE CASING TEMP > 150C CLOSE THE RFV VALVE
AND OPEN HP CYLINDER VENTILATION VALVE TO CONDENSOR.
TURBINE WARM UP OPERATION
MS
HPBP
HPT IPT
Ventilator valve
CRH NRV TO CONDENSER
BDV
RFV
TO CONDENSER
CRH LINE
165
330
495
660
SYNCHRONISE
350
&CHARGE D/A
33MW
MILL-B CUT IN
400
IP TO HP CHANGE OVER (70MW
60MW
MILL-C CUT IN AT 100MW
HPH CHARGED(150 MW)
450
WET TO DRY CHANGE OVER
198MW
MILL-D CIT IN (300MW)
500
MINUTES
330MW
550
MILL-F CUT IN (540MW)
600
660 MW
650
LPT A FROM IPT EXHAUST LPT B
2nd 2nd
4th
4th
5th 5th 5th 5th
6th 6th
6th
6th
LP HEATER 7A LP HEATER 7B
LP HEATER 8A LP HEATER 8B
CONDENSER CONDENSER
HP HEATER
LP HEATER 5 HP HEATER
5 LP HEATER 6
6
TDBFP START UP
TAKE ONE TDBFP IN SERVICE( CHANGE OVER WITH MD BFP) WHILE
DRIVING STEAM IS AVAILABLE. SECOND TD BFP WILL BE TAKEN AT 180
MW.
GIVE THE TARGET SPEED 500 RPM AND THAN TO 1000 HOLD FOR 40
MIN.CHECK THE TSI PARAMETER
HP IP
1.12 Mpa 1.3 MPa
378 C 350 C
Aux. Steam
Header
To M
From
E
M
CRH
M M
4 MPa
315.3 C
TDBFP-B
To
Condenser TDBFP-A
Booster
pumps
Deaerator
LOADING
TAKE THE MILL-C IN SERVICE AT 100 MW. STEAM T/PR:400C/8.7
MPA.
INCREASE THE LOAD TO 150 MW AND TAKE THE HPH-3, HPH-2 &
HPH-1 IN SERVICE. MS T/PR 410C/8.7 MPA.
IP EXHAUST
CRH LINE
5th stage
9th stage
TDBFP A TDBFP B
HP HEATER HP
HP HEATER
HEATER
1 33
HP HEATER
2
DEAERATOR
PHASE CHANGE FROM WET TO DRY MODE
DURING LOAD RAISING >25% BMCR, THE BCP FLOW AND FEED
WATER FLOW TO BE MONITORED CLOSELY.
ONCE THE CONDITION FULFILLS THE BCP STOPS AND FEED FLOW
CONTROL CHANGES OVER FRS.
3.96MPa / 566c
HRH
24.2MPa/566C 1.12MPa / 378c
RSV
MS LINE
MSV CV CV
CV CV
TO BLR RH
CRH
CRH
RCV
CV
CV RCV
CV
CONDENSOR A CONDENSOR B
MSV CV CV
RSV
RSV
MS LINE
HRH
SHUT DOWN
EXCEPT IN AN EMERGENCY, LOAD SHOULD BE REDUCED
GRADUALLY.
WHEN THE LOAD < 30% BOILER COMES IN WET MODE FROM
DRY MODE. START THE BCP AND MAINTAIN THE SEPEARTOR
LEVEL.
SHUT DOWN
WHEN THE LOAD HAS DECREASED TO 20% OF RATED LOAD TRIP THE
TURBINE ON TURBINE PROTECTION. THIS CLOSES THE THROTTLE
VALVES, GOVERNOR VALVES, REHEAT STOP VALVES AND INTERCEPTOR
VALVES