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ANSYS Release 8.

1
New Feature Update

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ANSYS Release 8.1

New and Exiting Developments in:


Nonlinear Mechanics
Physics Coupling
Solver Performance
Meshing
CAD Integration
Optimization

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ANSYS Release 8.1

This presentation is organized into four


primary parts highlighting new v8.1
features:
ANSYS Mechanical family of products. Mechanical

ANSYS Multiphysics Multiphysics


ANSYS Workbench Workbench
ANSYS DesignXplorer DesignXplorer

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Mechanical

ANSYS Release 8.1


Mechanical Products

New Features Update

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Mechanical
Release 8.1: New Features

Nonlinear analysis
Contact Setup and Convergence
Element Technology and Transient Dynamics
Materials Technology and Curve Fitting
Linear analysis
CMS, Constant Material Damping and Linear Dynamics
Enhancements
Usability and Miscellaneous
Usability and Other Enhancements
Undocumented Features
Solvers
PCG, DPCG
Sparse
Other solver enhancement

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Mechanical

Nonlinear Analysis

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Contact Setup and Convergence

Contact setup: Enhanced contact-pair management allows more efficient setup


and execution of a contact analysis.
Benefits
You can run a partial solution of the model in its initial configuration and postprocess
contact quantities (such as contact pressure, penetration, status, etc.) at time 0,
before the actual solution. The new capability allows you to identify contact
configurations that may be at risk for convergence difficulties.
You can reduce initial penetration or gap by physically moving contact nodes
towards the target surface.
Commands
New options on the CNCHECK command

Nonlinear diagnostics: To debug models that experience convergence difficulties


due to contact.
Benefits
New command options allow you to track specific contact quantities during the
solution (for example, result items such as contact penetration and chattering level,
and some contact setting parameters such as contact stiffness and pinball radius).
The contact data are computed on a per-contact-pair basis; that is, they represent a
maximum or minimum value for the specified quantity over the entire contact pair.
Commands
NLHIST command

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Mechanical

Contact Technology Diagnostics

View contact status before solving using CNCHECK,POST

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Mechanical

Contact Technology Diagnostics

Setup Nonlinear Diagnostics Monitoring:


This step can be done either prior to running a solution or prior to executing a
restart after a convergence failure.
Commands:
/SOL
NLDIAG,NRRE,1
NLDIAG,EFLG,1

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Mechanical

Contact Technology Diagnostics

Results Variables: Track solution variables during SOLVE

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Contact Technology Diagnostics

Run the Solution and while the solution is running, activate results tracker
plots of the variables created.
These graphs should be updating as the solution progresses.

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Mechanical

Contact Technology Diagnostics

Plot NR Residuals during convergence problems.

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Other Contact Enhancements

An augmented Lagrange algorithm (when KEYOPT(2) = 0) improves


convergence with very difficult models. Likewise, improved contact stiffness
(which updates automatically per iteration when KEYOPT(10) = 2) allows
improved convergence and more accurate solutions.

This release adds CEINTF logic for solid-solid assemblies using MPC contact,
providing more accurate solutions. Improved overconstraint detection for MPC
contact allows more complex MPC models to solve successfully.

Node-to-surface contact now fully supports all the same multi-physics DOFs that
surface-to-surface contact supports.
Benefits
This offers users more contact options and, when applicable, the possibility of
more efficient multi-physics runs.

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Multiphysics Contact Enhancements


Consider the FEA simulation of a resistance spot weld process using the plane67
thermal-electric elements and contact.
Using conventional surface to surface contact, the model takes 65 iterations to
converge.
Using node-to-surface contact, this same model converges in only 37 iterations.

Copper
Electrodes

Steel Plates

Voltage Distribution Temperature Distribution


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Mechanical
Element Technology

In beam design, it is customary to employ components of stress that contribute to axial


loads and bending in each direction separately. To that end, the BEAM188/BEAM189
elements now provide a linearized stress output as part of the SMISC output record.

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Element Technology

The MPC184 multipoint constraint element's Revolute Joint and Universal Joint
options now allow nonlinear stiffness, damping, and hysteretic friction on the
unrestricted components of relative motion of the joints.

MPC184 element with the Rigid option (KEYOPT(1) = 1) is now supported in


modal and prestressed modal analyses using the Block Lanczos and QRDAMP
eigensolvers (MODOPT,LANB and MODOPT,QRDAMP), and in modal
harmonic and modal transient analyses (HROPT,MSUP and TRNOPT,MSUP).

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Transient Dynamics

HHT Time-Integration: When performing a full transient structural


analysis, you can now select the HHT time-integration method as an
alternative to the default Newmark method.
Benefits:
The HHT method offers better numerical damping capability, providing
controllable numerical damping in the higher frequency modes while maintaining
accuracy in the important low frequency modes.
Commands:
To activate the HHT time-integration method, set TINTOPT = HHT on the
TRNOPT command and input related integration parameters via the TINTP
command. From within the ANSYS GUI, you can access these settings via the
Solution Controls dialog box.

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Transient Dynamics

You can now issue a PRNSOL or PLNSOL command to list or plot, respectively,
the nodal velocity and nodal acceleration in the /POST1 postprocessor as you
would with a nodal displacement solution. You can also issue a PRVAR or
PLVAR command to list or plot, respectively, the time history of velocity and
acceleration for a specified node in the /POST26 postprocessor.

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Materials Technology

Gasket Transverse Shear: Transverse shear stiffness can now be included as a


material property for gasket elements (INTER192 -INTER194). By default,
gasket elements account for through-thickness behavior only, but now you can
enable the transverse shear stress option by setting KEYOPT(2) = 1.
Benefits
Use of this option helps to eliminate rigid body motion of the gasket. In previous
releases this rigid body motion had to be restricted by restraining the DOF in the
transverse direction.
Commands
You can define transverse shear stiffness via the gasket material command
TB,GASKET with TBOPT = TSS. By default, stable stiffness is used if the
transverse shear stiffness is not defined.

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Materials Technology
As with gasket pressure, transverse shear stress is also available for post
processing via conventional procedures.
By GUI method:

Or by commands method:
Model Deflections
PLNSOL, GKS,XY
PLESOL, GKS,XY

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Curve Fitting Enhancement

The Curve Fitting Tool (TBFT) now allows selected coefficients to be fixed. This
is very useful, especially for viscoelasticity and creep.

Benefits
Viscoelasticity: Solve for one temperature, fix all of the coefficients except for the
shift coefficients and then solve for each new temperature. This simplifies the
solution.

Creep: If the creep data is temperature independent, set the temperature


coefficient to zero and fix it.

Hyperelasticity: First solve for a lower order model (e.g., 2 nd order Ogden), then
solve for a higher order model (e.g., 3 rd order Ogden) after fixing the first few
coefficients of the lower order model (e.g., the first 4 coefficients from the 2 nd
order Ogden model).

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Curve Fitting Enhancement


Fix constants

Vary constants

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Linear Dynamics

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CMS Analysis

General Idea
Modal Representation: Describe the motion separately over each of the
substructures (components).
Synthesis: Constrain the components to work together as a single structure
by satisfying inter-component compatibility and equilibrium constraints.
Why use CMS ?
Flexibility: If only a part of a large assembly needs redesigned, such as the
landing gear of an aircraft assembly, CMS provides the flexibility to just
modify that Component, landing gear in this case, and do a CMS use pass
run to get the response of the full assembly.
Better Preliminary Analyses: For example, car companies have CMS files
for various car body parts such as roofs, doors panels, et al. Using CMS
they are able to find out the response of a full model car configuration by
selecting a door and a roof from different door and roof models that they
already have CAE data for.
Optimize Designs: Different groups are free to design different parts
allowing for optimized designs

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CMS Enhancement

Free-interface method: ANSYS now supports the free-interface CMS analysis


method. The new method allows unconstrained interface nodes and considers
rigid body modes in the CMS superelement generation pass.

Benefits
While the fixed-interface method (ANSYS 8.0) is preferable in most CMS
analyses, ANSYS recommends the free-interface method when your analysis
requires more accurate eigenvalues computed at the mid- to high-end of the
spectrum.
With the free-interface method, the matrix employed for CMS transformations is
different than that for the fixed-interface method

Expand all eigen modes: You can now expand CMS superelement eigen
modes modes 1 through N (that is, between a specified beginning and ending
time or frequency range) in a single solve step, instead of expanding a single
mode at each solve step.

Prestressed modal analysis with CMS superelements: The prestressed


condition of a component structure can now be accounted for in the CMS
superelement generation. Both fixed- and free-interface methods support the
generation of prestressed CMS superelements.

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CMS Example

PART2

PART3 The 2D tuning fork is already broken up


into three element components as
INTERFACE2 shown. Three nodal components also
exist that will be used to define the
INTERFACE3 SuperElement interfaces.

PART1

INTERFACE1

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CMS Generation Pass

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CMS Generation Pass

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CMS Use Pass

Can Include Pre-stress Effects


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Mechanical
CMS Use Pass

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Mechanical
CMS Expansion Pass

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CMS Post-Processing

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CMS Fixed Versus Free Method

Table of modal frequency results


Accuracy of CMS free interface method compared to CMS fixed interface method.

Frequencies (Hz) Error (%)


Modes Full Model CMS Fixed CMS Free CMS Fixed CMS Free
4 204.958 204.958 204.958 0.000 0.000
5 654.403 654.403 654.403 0.000 0.000
6 1,326.91 1,326.91 1,326.91 0.000 0.000
7 2,118.13 2,118.16 2,118.13 0.001 0.000
8 3,023.30 3,023.36 3,023.30 0.002 0.000
9 3,427.08 3,427.13 3,427.08 0.001 0.000
10 5,117.47 5,117.63 5,117.47 0.003 0.000
11 6,216.89 6,217.32 6,216.90 0.007 0.000
12 9,227.01 9,227.88 9,227.01 0.009 0.000
13 10,277.0 10,278.2 10,277.0 0.012 0.000
14 13,691.1 13,694.3 13,691.1 0.023 0.000
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PSD Analysis and Constant Material Damping

Equivalent Stress for PSD Analysis: The calculation of equivalent stress


(SEQV) has been improved for random vibration (PSD) analyses using the
Segalman-Reese algorithm. Principal stresses and stress intensity (S1, S2, S3,
and SINT) are no longer available.

Support is now available for full (ANTYPE,HARM and HROPT,FULL) and modal
harmonic (ANTYPE,HARM and HROPT,MSUP) analyses when several materials,
each having their own damping ratio that remains constant with respect to the
excitation frequency, are present. An enhanced MP command supports the new
capability.

When constant damping ratios are specified (DMPRAT and MP,DMPR) in a frequency-
response analysis, they are incorporated into the damping matrix automatically.

Only the QR damped eigensolver (MOPOPT,QRDA) supports the material-dependent


constant damping ratio application in modal superposition harmonic analyses.

Power Spectral Density (PSD) and Multi-Point Response Spectrum (MPRS) analyses do
not support constant material damping for multiple materials

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Usability and Miscellaneous

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Post-Processing GUI Changes

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Usability

Tabular loading: Tabular loads can now support loading as a function of X, Y or Z in a


local coordinate system. The local coordinate system can be in the Cartesian, Cylindrical or
Spherical coordinate system. When defining the table parameter, the coordinate system ID
should also be specified (*DIM).

Macro and command file error handling: If a macro or /INPUT (File > Read Input
From) of a command file is executed in the wrong module, repeated warnings occur.
(For example, warnings appear if you try to issue a PLNSOL command in /PREP7 because
PLNSOL is not a valid command, abbreviation or macro in the preprecessor.)

Upon encountering five such warnings, a dialog now appears allowing you to stop
and exit the macro or /INPUT mode cleanly. You can modify the new behavior via a
new /NERR command option.

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Other Enhancements

Heat Transfer
PLANE55 -- A thickness option has been added for this element. This option
is useful for applications (such as turbomachinery) where 2-D models need
to be coupled with 3-D regions.

SOLID87 -- An option (KEYOPT(5) = 1) has been added to use a consistent


surface convection load matrix. The new option provides a more accurate
solution on surfaces with large thermal gradients.

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Undocumented Features

The following command is no longer documented and may be removed from


ANSYS at a future date:
GCGEN -- This command was valid only with the CONTAC48 and CONTAC49
elements, which are also no longer documented as of this release

The following elements are no longer documented and may be removed from
ANSYS at a future date:
CONTACxx -- Old inputs using the following contact elements will continue to
work, but you should update them to use the newer element:

Undocumented Element Replace With


CONTAC48

CONTAC49 CONTA175
CONTAC26

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Solvers

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Solver Enhancements
DPCG and PCG solvers now support large deformation and strain (NLGEOM,ON
command) when memory saving is activated (MSAVE,ON).

The Lanczos eigensolver now supports modal analysis for elements using u-P
formulation options:

Constraint MPC184 element and the


180 series of new generation continuum elements which use u-P options.

The u-P formulation elements can now be used in analysis types which use
eigensolutions as a basis. These include modal superposition harmonics, modal
superposition transient, and PSD analyses.

Enhancements to memory and data handling, with the memory-saving option


(MSAVE,ON) and PCG or DPCG solvers;

Solve very large static analyses, often with as many as 100 millions DOFs.

The line search option (LNSRCH,ON) has been enhanced to handle contact and
plasticity problems more efficiently;

Resulting in overall savings of 10 percent in cumulative iterations for a run.


Line searching itself is also faster, particularly for models using elements with
extra shapes or enhanced strain formulations.
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Multiphysics

ANSYS Multiphysics
(Including ANSYS Emag & FLOTRAN CFD)

V8.1 New Features

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Multiphysics
Multiphysics Topics

Low Frequency Electromagnetics


Electric Field Elements
Current loading for SOLID117
High Frequency Electromagnetics
Phased Array Antenna Analysis
Multi-field Solver
Speed & efficiency enhancements
FLOTRAN
Turbulence models
Conjugate Heat Transfer

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Multiphysics

Low Frequency
Electromagnetics

V8.1 New Features

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Multiphysics
New Electric Field Analysis Capabilities

Analysis Requirement:
Many real world electric field applications use lossy (mildly conductive)
dielectric materials and require a quasistatic electric analysis to
simultaneously consider capacitive and conduction effects.

New Features to Meet Requirement:


Three new high-order electric elements, PLANE230, SOLID231, and
SOLID232, are now available for a low frequency electric field analysis.
The elements are applicable to steady-state electric conduction, time-
harmonic and transient quasistatic electric field analyses.
The electrostatic PLANE121, SOLID122 and SOLID123 elements have
been enhanced to support a time-harmonic quasistatic analysis.

Capability:
You can now perform an electric field analysis that simultaneously takes
into account the conduction and capacitive effects.
The new and enhanced elements also allow you to transfer the calculated
electric current and conduction or dielectric heating as sources for
subsequent magnetic and thermal analyses respectively.
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Multiphysics
New Electric Field Analysis Applications

General Applications:
Lossy capacitors
Microwave passive components (when full-wave analysis can be avoided)
Transient effects in semiconductor devices
High voltage insulators
Charge injection devices
Dielectric heating
Particle detection
Biotissue Medical Applications:
Detection of malignant tissue
Electric Impedance Tomography (EIT)
Electromyography (EMG) test muscle response to nervous (electric)
stimulation
Angiography help locate and characterize atherosclerotic lesions
Ablation RF heating of cardiac tissue to cure rhythm disturbances
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Multiphysics

New 23X Electric Field Elements

PLANE230, SOLID231, SOLID232


High-order shape functions
Material properties:
resistivity - MP,RSVX (RSVY,RSVZ)
permittivity - MP,PERX (PERY,PERZ) valid for transient and harmonic analyses
loss tangent - MP,LSST valid for harmonic analysis only
Reaction solution:
electric current (AMPS)
Analyses:
static (steady-state current conduction analysis)
transient (quasistatic)
harmonic (quasistatic)
Load transfer
heat generation rate to a thermal analysis
electric current to a magnetic analysis

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Multiphysics

23X Elements Input Summary

PLANE230 SOLID231 SOLID232


Name 2-D 8-node 3-D 20-node 3-D 10-node
electric solid

Geometry

Product MP,EM,PP,ED
DOF electric scalar potential (VOLT)
Reaction total (conduction + displacement) electric current (AMPS)

Material RSVX, RSVY, PERX, PERY, LSST


Properties RSVZ, PERZ
0 - Plane
KEYOPT(3)
1-Axisymmetric

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Multiphysics

Enhanced 12X Electrostatic Elements

PLANE121, SOLID122, SOLID123 Enhancements in red text!

High-order shape functions


Material properties:
relative permittivity MP,PERX (PERY,PERZ)
loss tangent - MP,LSST valid for harmonic analysis only
resistivity - MP,RSVX (RSVY,RSVZ) valid for harmonic analysis only
Reaction solution:
electric charge (CHRG)
Analyses:
static
harmonic (quasistatic)
Load transfer
electrostatic forces to a structural analysis
heat generation rate to a thermal analysis
total current to a magnetic analysis

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Multiphysics

12X Elements Input Summary

PLANE121 SOLID122 SOLID123


Name 2-D 8-node 3-D 20-node 3-D 10-node
electrostatic solid

Geometry

Product MP,EM,PP,ED
DOF electric scalar potential (VOLT)
Reaction electric charge current (CHRG)

Material RSVX, RSVY, PERX, PERY, LSST


Properties RSVZ, PERZ
0 - Plane
KEYOPT(3)
1-Axisymmetric
KEYOPT(4) 0 - CS parallel to global, 1 - CS based on the I-J side
0 basic printout, 1 basic solution at int. pts, 2 nodal field
KEYOPT(5)
printout

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Multiphysics

23X Elements GUI


PLANE230, SOLID231, SOLID232 added to Library of Element Types as Electric
Conduction elements
Menu path:
Main Menu>Preprocessor>Element Type>Add/Edit/Delete

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Multiphysics

23X,12X Elements ANTYPE GUI

PLANE230, SOLID231, SOLID232 support steady-state, harmonic, and


transient analyses
PLANE121, SOLID122, SOLID123 support static and harmonic analyses
Menu Paths:
Main Menu>Preprocessor>Loads>Analysis Type>New Analysis
Main Menu>Solution>Analysis Type>New Analysis

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Multiphysics

Electromagnetics Analysis Elements


Product Material Properties
Emag
Analysis Multiphysics
Emag

Electric conduction
Dielectric Magnetic
Class Dielectric losses

Solid5,Solid98,Solid96
Plane121 Plane230,Solid231,Solid232 (MAG-FLUX)
Static or Solid122 (VOLT-AMPS) Plane13,Plane53,Solid97
Y Y
Steady-state Solid123 Thermo-electric elements Solid117
(VOLT-CHRG) (VOLT-TEMP) (AX,AY,AZ
CSGX,CSGY,CSGZ)

Harmonic analysis
Plane121,Solid122,Solid123
LF Emag (VOLT-CHRG) Plane13,Plane53,Solid97,Solid117
Harmonic
Harmonic Y Y
Transient & Harmonic analysis: (AX,AY,AZ CSGX,CSGY,CSGZ VOLT AMPS)
Transient
Transient
Plane230,Solid231,Solid232
(VOLT-AMPS)

HF Emag
HF118, HF119, HF120
Modal
Modal N Y
(AX CSGX)
Harmonic
Harmonic

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Multiphysics
Example steady state electric field analysis

A current I is applied at two point electrodes (e) on a thin conducting disk as


shown in the figure:

e
I
Problem parameters:
disk radius 20 cm I
point electrode seperation 20 cm
current I=1 mA
disk resistivity =100 *m
Analysis requirement: Find the potential and dc-current distributions in the disk
FEA Model:
Triangular PLANE230 electric elements
23,789 nodes, 11766 elements

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Multiphysics
Steady-State Electric Analysis - Results

Electric potential (VOLT) distribution

Electric current density (JC) distribution

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Multiphysics
Example Transient Electric Field Analysis

Problem Description:
A capacitor has 2 separate layers of lossy dielectric materials between its plates.
Dielectric material 1: 1cm thick, r = 2, = 2E8
Dielectric material 2: 2 cm thick, r =4, = 8E8
A 1V potential is applied across the electrodes over a 1ms period of time
FEA Model:
2D triangular mesh of PLANE230 electric field elements.
Electrodes are left and right hand boundaries of mesh
Analysis Objective:
Determine time-varying results for:
Voltage (VOLT)
Conduction current density (JC) 5 cm
Electric field strength (EF)

1 cm 2 cm
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Multiphysics
Transient Electric Field Analysis Results

Time varying contours of Time varying vectors of electric


voltage field strength EF

Note: As the charge accumulates on material interface, the voltage gradient


across more conductive material on left diminishes.
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Multiphysics
Transient Electric Field Analysis Results

Comparison of analytical and ANSYS computed results:

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Multiphysics

New SOURC36 Capability

Analysis Requirement:

Prior to release 8.1, SOURC36 meshless current source primitives could only be
used in combination with magnetic scalar potential (MVP) elements (SOLID5,
SOLID96, SOLID98).

Enhancement:

SOURC36 may now serve as a current source for the 3D edge flux potential
elements (SOLID117)
This capability applies to 3-D static analyses only.

Benefit:

Easy to use, more efficient coil analysis when using SOLID117 elements.
The underlying region can be meshed separately from the coils, and the coils
described conveniently with SOURC36 primitives. Solenoidal conditions are
automatically satisfied.
The current can be input to SOLID117 elements via the CUR real constant on
SOURC36, much easier than the alternative method involving manually defining
body loads on each element.

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Multiphysics

SOURC36 Analysis Example

Quarter symmetry model of solenoid using source36 for coil:

yoke
SOURC36 coil
primitive

Space in
which coil
resides

armature

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Multiphysics
SOURC36 Analysis Example

Quarter symmetry model of solenoid magnetic flux density (vectors) results


using source36 for coil:

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Multiphysics

High Frequency Electromagnetics

V8.1 New Features

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Multiphysics

New Phased Array Capability

Analysis Requirement:
Many real world HF antennas consist of geometric arrays of smaller identical
antennas with different transmit phases. This approach improves antenna
sensitivity, and also allows dynamic control over the antenna directional
properties.

New Features to Meet Requirement:


High-frequency electromagnetic elements (HF119, HF120) support periodic
boundary conditions
Uses Floquets periodic principle to allow phased array antenna analyses.
Uses far field extension to compute radiation pattern and directive gain of
array.
Benefit:
Drastic reduction in problem size and resulting increase in solution speed.
Ability to solve class of antenna radiation problems previously beyond our
scope!

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Multiphysics
Phased Array Analysis Example

Antenna consisting of 25 X 25 array and single cell modeled

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Multiphysics
Phased Array Results

Antenna directive gain for single cell & full 25 X 25 array

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Multiphysics
Phased Array Results

Animation of Y component of electric field for single array cell

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Multiphysics

Multi-field Solver

V8.1 New Features

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Multiphysics

Multi-field Solver Enhancements

Enhanced Feature:
The following enhancements have been made to the dissimilar mesh mapping
aspects of the multifield solver:
Mapping information can be saved to a file for a later restart so that costly
mapping calculations do not have to be repeated, especially for volumetric load
transfer.
The mapping calculation can occur before issuing the SOLVE command (i.e. in
/PREP7 or /SOLU).
Mapping diagnostics are improved for curved geometry.
The bucket search algorithm is more robust than the global search algorithm, and
is now the default algorithm for mapping.

Benefits:
Overall increase in solution speed and efficiency of the Multi-field solver.
Solution speed gains of up to 17% have been measured on three field problems.
Largest gains can be expected for applications coupling more fields with greater
differences between each fields meshes, such as Fluid-solid interaction and RF-
thermal heating.

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Multiphysics

FLOTRAN Turbulence
Models & Conjugate
Heat Transfer

V8.1 New Features

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Multiphysics
FLOTRAN Heat Transfer Enhancements

New Features:
Two new turbulence models have been added to FLOTRAN
k- Model
Shear Stress Transport (SST) Model
Applicable to FLUID141 and FLUID142 Elements:

Benefits:
FLOTRAN now has improved solution accuracy for heat transfer under
turbulent conditions:
When the turbulence boundary layer is not well-resolved, a thermal
stabilization procedure can be invoked to alleviate temperature-oscillations
near walls.
When the turbulent boundary layer is well-resolved, new k- and SST
turbulence models can be invoked to predict turbulent heat transfer in the
presence of adverse pressure gradients.

The SST model combines the advantages of both the k- model and the k- models.
Using a blending function, the SST model activates the k- model near walls and the
k-e model far away from the walls.
2003 ANSYS, Inc. ANSYS, Inc. Proprietary
Multiphysics
FLOTRAN Heat Transfer Example

Conjugate Heat Transfer problem involving turbulent flow through a 90


degree bend. Fluid tetrahedral mesh shown below:

Inlet Velocity 0.5 m/sec


Inlet Temperature 333K

Outlet Condition
P=0

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Multiphysics
FLOTRAN Heat Transfer Example

Fluid temperature results or SST turbulence model.

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Multiphysics
FLOTRAN SST Model versus K-Epsilon

Detail of recirculation zone, Fluid velocity vectors.


SST model accurately predicts secondary recirculation zone.
K-Epsilon does not.

SST Turbulence Model

K-Epsilon Turbulence Model

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Multiphysics
FLOTRAN SST Model versus K-Epsilon

Detail of recirculation zone, Fluid temperature.


SST model MATCHES experimental results in secondary recirculation zone.
K-Epsilon does not.

SST Turbulence Model

K-Epsilon Turbulence Model

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench

ANSYS Workbench

V8.1 New Features

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench

Workbench Start-up

ANSYS Workbench
V8.1 New Features

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Workbench Start Page

Improved Ease of Use


Direct Access to
Workbench Windows
Project Page Available
for Managing Files

Geometry Accessed from


Simulation Window
Active CAD Systems
Files
2003 ANSYS, Inc. ANSYS, Inc. Proprietary
Workbench
Workbench Options Menu

Global Workbench Options Control


Common Settings for All Applications
Unique Preferences That are Application Specific

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Workbench Options Menu

Mouse View Control Settings


Set Same as CAD Systems
Unique Preferences
View Operations Supported
Rotate
Pan
Zoom
Box Zoom

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench

Non-Linear Materials

ANSYS Workbench
V8.1 New Features

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Nonlinear Materials

Bilinear Stress-Strain
Bilinear Isotropic
Hardening Model
Specify:
Yield Stress
Tangent Modulus

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Nonlinear Materials

Multilinear Stress-Strain
Multilinear Isotropic
Hardening Model
Specify:
Tabular entry of stress-
strain data.

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench

Solution Feedback and Results

ANSYS Workbench
V8.1 New Features

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Convergence History

Solution Output Object


Force
Max DOF Increment
Line Search Value
Time Increment

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Result Tracker

Provides displacement or
contact result plots.
Return Newton-Raphson
residual forces
Helps in determining the
cause of convergence
failures in nonlinear
analyses.

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Result Tracker Types

Directional Deformations (x, y, z)


Contact
Number Contacting
Number Sticking
Pressure
Penetration
Gap
Frictional Stress
Sliding Distance
Chattering
Elastic Slip
Normal Stiffness
Max Tangential Stiffness
Min Tangential Stiffness
Resulting Pinball
2003 ANSYS, Inc. ANSYS, Inc. Proprietary
Workbench
Contact Result Tool

A Contact Tool object can be


added to a Solution folder
Allows users to conveniently
scope contact results to a
common selection of geometry
or contact regions.

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Contact Tool - Reactions

Reactions for all


contact pairs are
summarized in the
worksheet view.

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Command Objects

Users familiar with ANSYS commands and APDL


programming can now enter commands directly
Commands objects.
After inserting a Commands object at the
Environment or Solution level, the Worksheet tab
transforms to a text editing window for entering the
commands.

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Command Objects

Multiple instances are allowed


Command objects can be
exported or inserted
Parametric output back to WB

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench

Meshing

ANSYS Workbench
V8.1 New Features

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Mesh Refinement Control

Sphere of Influence
Applied to a face
Anchored to a user
defined coordinate
system

Sphere of Influence
Applied to a vertex

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Tri / Surface Meshing Algorithms

Better Transitions in 3D Advancing Front


Improved Point Placement for Delaunay

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Automatic Contact Sizing

With Contact Sizing

No Contact Sizing
2003 ANSYS, Inc. ANSYS, Inc. Proprietary
Workbench
Automatic Contact Sizing

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench

Contact Size Mesh

DragnDrop contact
regions from
Contact Folder to
Mesh Folder

Absolute
(default) or
Relative Sizing
Options
2003 ANSYS, Inc. ANSYS, Inc. Proprietary
Workbench
Proximity Control

Performs Edge proximity


pre-refinement for non- With Proximity
swept models
May increase model size

Without Proximity
2003 ANSYS, Inc. ANSYS, Inc. Proprietary
Workbench

CAD Integration

ANSYS Workbench
V8.1 New Features

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
CAD System Updates

Catia V5 R12
UG NX2
Pro/ENGINEER Wildfire
Autodesk Inventor 8
Autodesk Mechanical
Desktop 2004 DX
SolidWorks 2004
Solid Edge 15
Parasolid 15.1
ACIS R12

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
CAD Integration

Smart Updates
Speed up the assembly update by updating only
components that have been modified
Implemented for Unigraphics and Autodesk
Inventor
A user preference to turn on Smart Update is
available in Start Page under Advanced Geometry
Preferences and the Geometry node details view
Attach and Update a model that is open in
ProEngineer from Intralink

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench

Remote Solutions

ANSYS Workbench
V8.1 New Features

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Overview - Remote Solving

Can be used on the client machine


Allows work in other branches while solving locally
Can use LSF to solve remotely
Servers
LSF
Localhost
CE (Beta) will allow remote solving without LSF
Submission
WB shutdown or switch allowed
Retrieval of queued jobs later in time
Numerous GUI changes for Preview 3

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Remote Solving

Can solve on local machine,


LSF cluster or UNIX server

Each Solution can be


sent to a different
server
Analysis license can
be selected
2003 ANSYS, Inc. ANSYS, Inc. Proprietary
Workbench
Remote Solving

Each remote option has


defaults in the Options dialog

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Remote Solving

The status page shows all submitted jobs

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench

Miscellaneous Simulation Features

ANSYS Workbench
V8.1 New Features

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Miscellaneous Enhancements

Right Mouse Button rename contact, results, etc.


Users can change the default name of a contact region to
match corresponding descriptive names for items in the
Geometry branch of the tree that make up the contact region.
Clicking the right mouse button on a contact region and
choosing Rename Based on Geometry in the context menu
changes the name of that contact region.
Clicking the right mouse button on the Contact branch and
choosing the same option changes the names of all contact
regions under the branch.
Configurable contact worksheet
When viewing a worksheet of a Contact folder or a Contact
Reactions item, users now have the ability to select which
columns to display in the worksheet table.
The choice is made in a context menu through a right mouse
button click inside the worksheet table.

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Miscellaneous Enhancements

Right Mouse Button flip contact target and contact


For asymmetric contact, a useful enhancement at this
release is the ability to flip contact and target faces or edges
in a contact region.
This feature is available through a right mouse click on the
contact region and choice of the Flip Contact/Target context
menu item.
All contact and target items displayed under Scope in the
Details View are reversed.
Point mass
Users can apply a Point Mass to the model from the
Geometry object.
The location of a point mass can be anywhere in space and
it can be defined in a local coordinate system.

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Miscellaneous Enhancements

Loads in local coordinate system


Forces, remote forces, bearing loads, moments and given
displacements can now be defined in a local coordinate system.
With this capability, users no longer need to transform the loads
and given displacements into the global coordinate system
manually.
When any of these loads or given displacements are defined by
components in the Details View, a new drop down menu is
available from which users select a specific coordinate system
to be applied.
Contact results in solution combinations
A Contact Tool object can now be added to a Solution or
Solution Combination folder that allows users to conveniently
scope contact results to a common selection of geometry or
contact regions.
Using a Contact Tool, all possible contact results can be
investigated at one time for a given scoping.

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench

Simulation Beta Features

ANSYS Workbench
V8.1 New Features

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Mesh Matching (Beta)

Works for tet meshes


only not needed for
sweeping. No support
for Hex Dominant
First surface picked is
master or HiSector
Need a coordinate
system to define sector
Topology must match
exactly

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Mesh Matching (Beta)

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench

Low Frequency Electromagnetics


Simulation Beta Features

ANSYS Workbench
V8.1 New Features

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Objectives - WB LF Emag

Objectives:
Provide full featured low frequency electromagnetics analysis
capability in WorkBench.
Accessed with ANSYS Emag (core or enabled task) or ANSYS
Multiphysics license key.
DM Enclosure for creation of field volume released at 8.0
Magnetostatics beta release ANSYS 8.1
Magnetostatics commercial release target ANSYS 9.0
Electrostatics and other LF electromagnetics capabilities will follow.

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
WB LF Emag 8.1 Beta Features

Model setup with SOLID117


Air, iron (Keyopt(1)=0)
Solid conductor (Solenoidal formulation: Keyopt(1)=5)
Enclosure body automatically assigned AIR material
Emag unit conversions
Conductor Object with Voltage and Current Loading
Flux-parallel boundary condition
Materials:
Relative permittivity, resistivity
Results request:
B, H, F
Solution: Will solve a linear magnetostatics problem
Raster/Vector display option in Details View.
2003 ANSYS, Inc. ANSYS, Inc. Proprietary
Workbench
WB LF Emag: Material Properties

Click mouse for zoom

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
LF Emag Environment: Conductor

Click mouse for detail

Conductor object: Identifies conductors


for load application, inductance, and
postprocessing. Supports solid conductors
now for loads. Will support stranded
conductors as well at 9.0.

Loading: Tagged to Conductor. Supports


voltage and current loading for solid
conductor. Will support current loading
for stranded conductors

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
LF Emag Solution: Displayed Results

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
LF Emag: Vector & Contour Plots

Vector / Contour is selected in the


Solution objects Definition
2003 ANSYS, Inc. ANSYS, Inc. Proprietary
Workbench
WB LF Emag 9.0 Features

Release 8.0 Beta features, plus:


Support stranded coils (SOURC36)
Support permanent magnets
Winding editor for machines (via SOURC36)
BH curve library
Automated electromagnetic Force & Torque
extraction tools.
Automated Inductance tool
Parameter sweep
displacement vs. force, torque or inductance

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Plane Stress (Beta)

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Axisymmetric (Beta)

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Beam Stress (Beta)

Direct
Min Bending
Max Bending
Min Combined
Max Combined

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench

Geometry - DesignModeler

ANSYS Workbench
V8.1 New Features

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
DM - Multiple Treeview Selection

You can now select multiple items in the feature tree.


This allows you to perform operations on several items at
once. For example:
Suppress, unsuppress, and delete multiple
features at once

Hide and suppress multiple bodies


at once

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Cross Section Improvements

Several new options make aligning and


assigning cross sections easier and more
flexible.
Automatic alignment in global +Y direction
For unaligned edges, DM aligns the edge in the global
+Y direction if the default global +Z direction is invalid
Additional angle option
Rotate property rotates the alignment vector around the
edge by the specified angle

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Cross Section Improvements (cont)

Edge reversal
The Reverse Orientation
property allows you to define
the edge alignment with
respect to the opposite
endpoint
Direction Arrow
New direction arrow shows
alignment direction when
specifying the cross section
alignment
2003 ANSYS, Inc. ANSYS, Inc. Proprietary
Workbench
Cross Section Improvements (cont)

Improved Display Options


The cross section alignment arrows and
solid representation can now be shown
together

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Cross Section Improvements (cont)

Easier Cross Section


Assignment
The cross sections are now
assigned to line bodies
through a combo box property
Vector Alignment for Cross
Sections

Cross section alignment may


also be specified by entering
vector coordinates

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Automatic Dimension Moving

Now, dimensions will move with the edges they measure.


In the following picture, if dimension V2 is increased, then
dimension H1 will automatically move up with the top edge
of the rectangle.

Automatic movement can be


turned on or off from the
dimensions Details Box.
2003 ANSYS, Inc. ANSYS, Inc. Proprietary
Workbench
Surface Extension

The Surface Extension


feature extends surfaces to
fill gaps in between bodies.
Surfaces can be extended
by a fixed distance or up to
a bounding set of faces.

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Fill Feature

The Fill feature will


create a new frozen
body to fill the space
occupied by a hole or
cavity.
Useful for CFD and
Emag applications.

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Surfaces From Sketches Feature

Surfaces From Sketches allows you to quickly


and easily create surfaces directly from sketch
profiles.

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Import Options

New Import options


allow greater control
over imported
geometry.
The Process property
allows body filtering,
while geometry healing
options help clean up
poor geometry.

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
Planar Bodies

Planar bodies are flat


surface bodies that lie in
the XYPlane.
They can be sent to the
Simulation tab for 2D
analysis.
Planar bodies have a
slightly different icon than
other surface bodies in
the Tree Views body list.

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
More Modeling Improvements

Body Operation: Keep Option


You can choose to keep the selected bodies that are
used in a Boolean operation
Multiple Surface Support for Joint
Any number of surfaces can be selected to join in a
single Joint feature
Point Profiles for Skin/Loft
The Skin/Loft feature now accepts point profiles as
the start and/or end profile. See boat example below.
Point Feature by Coordinates
Points can be created from scratch by reading in
coordinates from a data file.

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


Workbench
More Modeling Improvements

Arc Center Alignment for Plane Feature


Now you can choose to position the plane origin at the
center of an arc on the boundary of the base face

Plane origin is placed at


the center of this arc

No Save Required for Parameter Manager


You no longer need to save the model in order
to begin using the parameter manager

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


DesignXplorer

Optimization - DesignXplorer

ANSYS Workbench
V8.1 New Features

2003 ANSYS, Inc. ANSYS, Inc. Proprietary


DesignXplorer
DesignXplorer VT 8.1 Update

Topology Errors
Independent Soluton Type
Bonded MPC Contact Analysis in
DesignXplorer VT
Revised User Interface
Design For Six Sigma
Questions and Answers
DesignXplorer
DesignXplorer VT 8.1 Update
Topology Errors -- Topology Errors shows the topology changes
that have caused DX VT to cut parameter ranges or fail to generate
a solution
DesignXplorer
DesignXplorer VT 8.1 Update
Independent Soluton Type -- Workbench now supports the
Independent Solution Type which evaluates the derivatives assuming
that the input variables are independent. This option is
recommended when you have more than 7 geometric parameters.
DesignXplorer
DesignXplorer VT 8.1 Update
Bonded MPC Contact Analysis in DX VT -- DesignXplorer VT now
supports bonded MPC contact analysis for Surface-to-Surface
Contact*

* - ANSYS
8.1 Service
Pack #1
DesignXplorer
DesignXplorer VT 8.1 Update
Revised User Interface -- DesignXplorer features a re-design of the
user interface, intended to simplify and streamline the process of
creating and accessing data.

View
Selector

View Sub
Options

View
Details
DesignXplorer
DesignXplorer VT 8.1 Update
Design for Six Sigma Analysis -- Design for Six Sigma is a
technique that determines the extent to which uncertainties with
respect to input parameters affect the finite element analysis results
DesignXplorer
DesignXplorer VT 8.1 Update
Design for Six Sigma Analysis Input Distributions
DesignXplorer
DesignXplorer VT 8.1 Update
Design for Six Sigma Analysis Output; Histograms, Probability Tables
DesignXplorer
DesignXplorer VT 8.1 Update
Design for Six Sigma Analysis Output; CDF, Probability Tables

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