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Principle:
It comprises of forcing of a plastic material
through an orifice(die) by means of pressure.
APPLICATION
For compounding plastics
Production of tubes ,pipes ,sheets ,film , wire
coating and other continuous profiles.
It is generally used in case of thermoplastic
polymers and some thermo sets too.
Commonly used polymers are
PE,PP,PV,PS,PVC,polyamide,polyster
EXTRUDER
Extruders are basically helical screw pumps that
convert solid polymer material into melt , which
is then delivered to the die.
TYPES:
Single screw extruder
Twin screw extruder
TYPES OF SCREWS
SINGLE SCREW EXTRUDER
VARIOUS SECTIONS
FIG. SHOWS VARIATION IN CHANNEL DEPTH.
ZONES/SECTIONS IN S.S.E
Feed zone
Compression/ plasticizing zone
Melt/Metering zone
Die zone
SCHEMATIC DIAGRAM OF VARIOUS
ZONES
FEED ZONE
In this 1st zone, the polymer pellets are conveyed
to the subsequent zone.
Main function is to preheat the polymer.
particles).
It removes the turning memory from the polymer melt.
Slow maintaining.
TWO PHASES:
III. Plasticizing phase
Hold on pressure
DEFECTS IN IM:
Short shots
Weld lines
Orientation
Shrinkage
SPECIALIZED IM PROCESS
Spruless moulding:
Inorder to reduce scrap:
Sanwich moulding:
The technique injects skin and core melt
seperately.
Skin polymer is generally normal one,
agents.
STRUCTURAL FOAM MOULDING
SFM is development of IM where stiffness becomes
prerequistic
Stiffness ,S=E(t)3
DISADVANTAGE:
Poor tolerance
line.
Typical size:0.64cm wide & 0.0025-0.0075cm deep.
ADVANTAGES:
Rapid production rate and faster;
DISADVANTAGES:
Expensive moulds;
TYPES:
i. Extrusion blow moulding
ii. Injection blow moulding
iii. Stretch blow moulding
EXTRUSION BLOW MOULDING
The semi molten tube called,parison,which is
formed directly from extruder ready hot & soft.
Parison is allowed to descend into mould cavity.
Slip forming
Air blowing
Vaccum forming.
4 main techniques in variants of vaccum forming
Straight vaccum forming
Unique features:
Ratio of major & minor axis 1:4
Heating temperature=>250-350C
P.E,Polycarbonate,polystyrene,polyurethane.
ADVANTAGES
Producing large hollow products
Uniform thickness achieved
No waste scrapes
1mm thickness
Diameter 0.5-1m
Open process
DISADVANTAGES:
Long time
b) Dry spinning
c) Wet spinning