Specifications

Coal req for 600 MW 402 TPH

Working Hrs of CHS 16 Hrs
Rated system capacity 1400 TPH
Crushed coal storage capacity 21 Days
Stored size (-)25mm
Transportation through Trucks

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 Trucks
Trucks (ROM
(ROM coal)
coal) Track
Track hopper
hopper

Paddle
Paddle feeder
feeder

Belt
Belt conveyor
conveyor

ILMS
ILMS (BCN3A\3B)
(BCN3A\3B)

Coal size
Screener
Screener -300mm

Coal size -25mm Crusher

Belt
Belt feeder
feeder

Trunk
Trunk conveyor
conveyor SCR
SCR (Stacking)
(Stacking) Stock
Stock pile
pile

Trunk
Trunk conveyor
conveyor SCR
SCR (Reclaiming)
(Reclaiming)
Direct feeding
Belt
Belt conveyor
conveyor

Metal detector (8A\8B)

Inline
Inline conveyor
conveyor scale
scale (9A\9B)
(9A\9B)

Inline
Inline Magnetic
Magnetic Separator
Separator (9A\9B)
(9A\9B)

Travelling
Travelling Tripper
Tripper

Bunkers
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 Single truck capacity (40-60)T
No of trucks req per hour 35
Trucks operation time per day 16hr

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 75m length.

One rake storage capacity.

RCC construction with TISCRAL liners of 20 mm

thickness.

Provision for laying railway track on track hopper.

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 Install under the track hopper . Rotary discharge type
4 nos. ( 2 W + 2 S ). Hydraulic Driven
Capacity 800 TPH .

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 Vibrating Grizzly type screens.
1 working + 1 Stand by
Each 1400 TPH capacity.
Screening Size (-)25 mm

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 1 working + 1 Stand by
Each 1400 TPH capacity.
Ring Granulator Type Crusher.
Lump coal size - 300mm
Crushed size - 25 mm

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 One working + one stand by
Reversible rail mounted type.
Operating on bi-directional conveyor ( 11&12).
Stacking & Reclaiming Capacity 1400 TPH.
Length of the Boom conveyor 43 m.
Track gauge length 7 m.
During Reclaiming 50 discharges of bucket
wheel per minute

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 UNI DIRECTIONAL BI-DIRECTIONAL

Belt sway less and Belt sway is high

controllable
Power consumption is Power consumption is
high low

** Though the initial cost of the bi-directional conveyor is high, it

is been selected . Because the power consumption is less..

Trunk conveyor length 700m.

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 Trapezoidal Triangular

I. Pile formed by slewing I. Formed by Single point

of stacker discharge
II. Boom conveyor length II. Boom conveyor length
43 m 30m
III. More amount of coal III. Less in amount
can be stored
IV. High cost of SCR IV. Low cost of SCR

Proposed cross section ------------

TRAPEZOIDAL
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 350
8.75 M

40 M 500 M

Crushed coal storage capacity 21 days for 2*600 MW

units

Total stock req including PLF 3,44,433 Tonnes.

No of piles 4

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 PARMETERS DESIGN SM COAL INDIAN COAL
COAL(50:50)

Proximate
Analysis(ARB) In % In % In %

Ash 20.68 2.04 39.31

VM 27.59 33.98 21.20
FC 28.58 28.16 28.99
Sulphur 0.44 0.29 0.59
HGI 47 47 45
GCV in 3932 4134 3729
Kcal/Kg
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 Blending = 50% SM coal + 50% high ash Indian coal .
Coal stored in different stockpiles would be blended by
reclaiming coal from different stock piles and
conveying the same on the common succeeding
conveyors.
Flow would be divided by flow dividers at the head
end of the trunk conveyors.
Not a homogeneous mix.

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 Rated capacity 1400 TPH.
Width 1400 mm.
Troughing Angle 350
Belt Speed 2.8 m/s.
With Fire retardant grade cover
Motor capacity 1.25 of the rated

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 IDLERS

BELT PULLEY

LOAD CELLS

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 Conveyor Gallery
Walkways
Conveyor tunnel
Brakes
Belt Cleaners

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 Brakes
Electro-hydraulic thrustor brakes of fail safe design to adjust
the coasting time of the conveyors in order to prevent spillage
of material

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 V type internal belt cleaner

External belt cleaner

Sprung blade type belt cleaner

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 ILMS
Remove tramp iron & other magnetic
materials
provided @ conveyors BCN- 3A/B & 9A/B

Metal detector
Detect non magnetic metal pieces & heavy
iron pieces
Provided on BCN 9A/B

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 @ BCN 1A/1B Measure & control of coal arrival
@ BCN 9A/9B Measure the amt of coal feed to
the boiler bunker.
In SCR Measure the coal avail in the stock
yard & to know the rate of stacking
& reclaiming

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 @ BCN 1A/1B Measure & control of coal arrival
@ BCN 9A/9B Measure the amt of coal feed to
the boiler bunker.
In SCR Measure the coal avail in the stock
yard & to know the rate of stacking
& reclaiming

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 @ BCN 1A/1B Measure & control of coal arrival
@ BCN 9A/9B Measure the amt of coal feed to
the boiler bunker.
In SCR Measure the coal avail in the stock
yard & to know the rate of stacking
& reclaiming

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 Dry fog Compressed air + water.
Used to suppress and control dust in crusher
houses, junction towers and transfer houses.
principle of agglomeration.
Dust + fog droplets Settle down.

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