Professional Documents
Culture Documents
Mechanical Engineering
Design
Part 5.1
Muhammad Ilyas
Todays topics
QFD
PDS
2
QFD
3
CRs for gas oven
4
ECs for gas oven
Excel
sheet
5
Conclusions: QFD Gas oven
Rotary mechanism Motor rpm
Proper Design / Selection Temperature gauge and
of burner timer
position of burner Door designing
number of burners
type of burner (flame or
induction heating)
Cost of manufacture
Inner case design
Selection of a better
material
6
Results of HOQ
7
Product Design Specification (PDS)
Remember?
We talked about the Product Design Specification in
previous lectures
8
Product Design Specification (PDS)
A detailed listing of product requirements
Designed product will comply with this listing
Basic control and reference document : design /
manufacturing
Contains : facts and constraints related to the outcome
of product development
9
Product Design Specification (PDS)
10
Major Features of PDS
Before going into details of PDS let us see a product and try
to answer some questions?
What is this product?
How will it work?
Does the company have resources for its production?
Which are the applicable rules & regulations for this product?
flexibility
reliability
user interaction
11
Major Features of PDS
The answers to questions can be found in the following
which constitutes as major features of PDS
Product identification / definition
Functional requirements
Corporate / company constraints
Social, political and legal requirements
flexibility reliability
12 user interaction
Major Features of PDS
Product identification / definition
Product Title
Product name (# of models or different versions, related in-house
product families)
e.g. Solidworks Standard
e.g. Design & Manufacturing of 50 T Gantry Crane
Purpose or function of the product
e.g. CAD software should be able to deliver 3D design capabilities,
performance, and ease-of-use
e.g. heat exchanger is required to transfer heat produced in the
workshop
Basic features : e.g. 2D CAD, 3D Modeling
Special Features : product includes additional
features for meshing and analyzing 2D models
13
Major Features of PDS
14
Major Features of PDS
15
Major Features of PDS
Functional Requirements
Based on
functional performance
physical dimensions
service environment
life cycle targets
requirements based on human factors
16
Major Features of PDS
17
Major Features of PDS
18
Major Features of PDS
19
Major Features of PDS
Life Cycle Targets
What targets should be set for the performance of the product over
time? (Related to products competition)
What are the most up-to-date recycling policies of the corporation and
how can this products design reflect those policies?
Useful life / shelf life
Cost of installation and operation (energy costs, crew size, etc.)
Maintenance schedule and location (user-performed or service
centered)
Reliability (mean time to failure): Identify critical parts and specify
their reliability targets
End-of-life strategy (% and type of recyclable components,
remanufacture of the product, company take back, upgrade policy)
20
Major Features of PDS
Life Cycle Targets / Issues Summary
Reliability (mean time to failure)
Robustness / strength
Maintainability Reliability
Testability
Reparability Retirement Robustness
Installation
Retirement
Recycling Install ability Maintainability
Testability
Reparability
21
Major Features of PDS
22
Major Features of PDS
Corporate constraints
What type of constraints, a company may face
during the product design
time to market: is there adequate time (keeping in
view the resources) to design a quality product
and its manufacturing process(es) ?
Manufacturing requirements (in-house, in-country
issues / capabilities) to produce cost effective /
economical product
23
Major Features of PDS
Corporate constraints
(example)
Residual stress monitoring
In FME, we want to monitor the
residual stresses (due to a
manufacturing process)
The corporate constraints could
be:
bonding of strain gauge
soldering of wires
measurement of strains from
multiple gauges
24
Major Features of PDS
Manufacturing Specifications
Which parts or systems will be
manufactured in-house?
Manufacturing requirements: Processes and
capacity necessary to manufacture final product
Suppliers: Identify key suppliers and procurement
strategy for purchased parts
25
Major Features of PDS
Market Identification
Description of target market and its What is the need
size for a new (or
e.g. In case of HXs (like split ACs) the product redesigned)
will be used in summer seasons within the product?
country
How much
Anticipated market demand (units per
competition exists
year) for the new
e.g. 10,000 units/ year product?
Competing products
What are the
the design process for a new or modified product relationships to
should also address the existing competing existing products?
products
Branding strategy (trademark, logo,
brand name)
26
Major Features of PDS
Financial Requirements
What are the assumptions of the firm about the economics
of the product and its development?
What are the corporate criteria on profitability?
Pricing policy over life cycle (target manufacturing cost, price,
estimated retail price, discounts)
Warranty policy
Expected financial performance or rate of return on investment
Level of capital investment required
27
Major Features of PDS
Social, Political, and Legal Requirements
Are there government agencies, societies, or regulation
boards that control the markets in which this product is to
be launched?
Are there opportunities to patent the product or some of its
subsystems?
Safety and environmental regulations: Applicable government
regulations for all intended markets.
Standards: Relevant product standards that may be applicable
(e.g. Underwriters Laboratories, OSHA)
Safety and product liability: Predictable unintended uses for the
product, safety label guidelines, applicable company safety
standards
Intellectual property: Patents related to product. Licensing
strategy for critical pieces of technology.
28
Example PDS for CD jewel case
Product title
29
Example PDS for CD jewel case
30
Example PDS for CD jewel case
31
Example PDS for CD jewel case
32
Example PDS for CD jewel case
33
Example PDS for CD jewel case
34
Example PDS for CD jewel case
35
Example PDS for CD jewel case
36
Group Assignment 03