Professional Documents
Culture Documents
&
Applications from the Nano Torque Level
to Advanced Testing Accessories
Abel Gaspar-Rosas
TA Instruments - Waters Inc.
Email: agr@tainstruments.com
Phone: +1 302 363 0524
Why Rheology ?
Fundamental Rheology Concepts and Parameters
Fundamental Rheometry Concepts
Viscosity, Viscoelasticiy and the Storage Modulus
The Linear Viscoelastic Region (LVR)
Oxidation
or
Decomposition
Melting
Heat Flow
Glass
Transition Cross-Linking
Crystallization (Cure)
Temperature
(everything flows )
- Heraclito de Samos (500 A.C.)
CONCEPTS
Time
Distance
Mass
Force
Temperature
PARAMETERS Compliance
Shear Stress Storage Modulus
Torque
Shear Strain Loss Modulus
Angular Velocity
Shear Rate Loss Factor
Angular Frequency
Viscosity Phase Angle
Angular Displacement
Shear Modulus Characteristic Times
Inertia
Complex Viscosity Normal Force
Definition of Rheology
Shear Deformation
x(t)
Strain, y0
F x(t) =
= V
A
. V 1 d x(t
Strain Rate, y= y d t
0 0
y
y
0
A
Viscosity, .=
z x
. = Shear Modulus, G =
t
Range of Rheological Material Behavior
Classical Extremes
Linear and Non-Linear Stress-Strain
Behavior of Solids
1000 100.0
Linear Region Non-Linear Region
G is constant G = f()
100.0
10.00
1.000 0.01000
0.010000 0.10000 1.0000 10.000 100.00 1000.0
% strain
Newtonian and Non-Newtonian
Behavior of Fluids
1.000E5 Non-Newtonian 1.000E5
Newtonian Region Region
Independent of = f()
10000
1000
(Pa)
(Pa.s)
100.0
10.00
10000 1.000
1.000E-5 1.000E-4 1.000E-3 0.01000 0.1000 1.000
- viscoelastic materials -
Viscometer vs. Rheometer
Viscometer: instrument that measures the viscosity of a
fluid over a limited shear rate range
Displacement
Torque Transducer Sensor
(Stress) Strain or Rotation
Measured Measured
Non-Contact
Drag Cup
Motor
Torque
(Stress)
Applied
Strain Direct
(Displacement Drive FIXED Plate
applied)
Motor
Constitutive Relations
Stress
Modulus
Strain
Stress
Vis cos ity
Shear rate
Measuring Systems - Geometries
Rectangular
Concentric Cone and Torsion
Parallel
Cylinders Plate Plates
Inertia Torque
TI Ik g
< 10
Sample Torque TS * As * decreases, Torque
ratio increases
TI Ik g 1000
Ratio10cP
TS * 100
Ratio100cP
Frequency
10
limit for
Torque ratio
arbitrary
1
ratio TI/TS
= 10
0.1
0.01
0.01 0.1 1 10 100 1000
Frequency [rad/s]
SMT: Inertia Torque Sample Torque ratio
TI CTR I 2
TS (1 CTR I )
2
TI CTR I 2
1 Ratio 2KFRTN1
Ratio 1KFRTN1
TS (1 CTR I 2 ) 0.1
0.01
Torque ratio
1E-3
1E-5
- 2KFRTN1: 1.83%
- 1KFRTN1: 3.4% 1E-6
1E-7
628 rad/s
1E-8
0.01 0.1 1 10 100 1000
Frequency [rad/s]
Frequency Range
ARES (SMT)
Frequency range is independent on the sample being
tested
Depends only on the Transducer
AR (CMT)
Frequency range is dependent on samples viscosity
This is inherent in all CMT designs
Must account for system inertia for all tests
Can be determined directly when plotting frequency versus
a variable called RAW PHASE for Oscillatory Tests
Other instruments
Do not allow/offer all information/access needed
Inertial Effects in Oscillation for AR
50.00 50.00
1.000E5 1.000E5
rawph
40.00 40.00
'' (Pa)
delta (degrees)
' (Pa)
ase (degrees)
G
30.00 30.00
10000 10000
20.00 20.00
10.00 10.00
Increasing correction at higher frequencies
1000 1000 0 0
0.01000 0.1000 1.000 10.00 100.0
frequency (Hz)
AGENDA
Why Rheology ?
Fundamental Rheology Concepts and Parameters
Fundamental Rheometry Concepts
Viscosity, Viscoelasticiy and the Storage Modulus
The Linear Viscoelastic Region (LVR)
Deformation
An oscillatory (sinusoidal)
deformation (stress or strain)
is applied to a sample.
Response
The material response
(strain or stress) is measured.
Stress
Strain
Viscoelastic Parameters
Deformation
Stress or Strain
USES
Time dependent Thixotropy
Cure Studies
Stability against thermal degradation
Solvent evaporation/drying
AGENDA
Why Rheology ?
Fundamental Rheology Concepts and Parameters
Fundamental Rheometry Concepts
Viscosity, Viscoelasticiy and the Storage Modulus
The Linear Viscoelastic Region (LVR)
Deformation
Stress or Strain
USES
IdentifyLinear Viscoelastic Region
Strength of dispersion structure - settling stability
Resilience
Dynamic Strain Sweep: Material Response
100.0
10.00
Critical Strain c
1.000 0.01000
0.010000 0.10000 1.0000 10.000 100.00 1000.0
% strain
Frequency Sweep
Stress or Strain
USES
Viscosity Information - Zero Shear , shear thinning
Elasticity (reversible deformation) in materials
MW & MWD differences Polymer Melts and Polymer solutions.
Finding Yield in gelled dispersions
High and Low Rate (short and long time) modulus properties.
Extend time or frequency range with TTS
Oscillation Model Fitting for Classic Polymer
Data [Polyacrylamide Soln.]
The Sequence of a Rheological Experiment
Present Results
Sequence of a Rheological Experiment
Identify the purpose of the experiment
1. Understand why doing the measurement
Results
10. Presenting the data
Ten Steps to Rheologically Characterize Polymers
1. Understand structure
Requires understanding of how structure affects rheological
properties
430 000
10
5
behavior
(slope -1) is
Z
eirsoS
shite
yar independent of
ZeroShearViscosityo[Pas]
4
10 V co
106 the molecular
10
3
Slope3.08+/-0.39 weight
105
100000
10
2
M
olecilarweightM
w[D
altons]
-4 -3 -2 -1 0 1 2 3 4 5
10 10 10 10 10 10 10 10 10 10
Frequency aT [rad/s]
Influence of MW on G and G
Freq [rad/s]
Influence of MWD on G and G
6
10
The maximum in G is a
5
good indicator of the
Modulus G', G'' [Pa]
10
broadness of the
distribution
4
10
SBR polymer melt
G' 310 000 broad
3 G" 310 000 broad
10 G' 320 000 narrow
G" 320 000 narrow 2.0x10
5
narrow
-3 -2 -1 0 1 2 3 4
10 10 10 10 10 10 10 10 5
1.5x10
1.0x10
5
broad
The G, G cross-over
point is another
4
5.0x10
Some Viscoelastic
log E' (G') and E" (G")
Liquid
Characterization
Possible with
Shear Sandwich
Range of DMA/RSA
Temperature
Rotational Rheometer Designs
Applied
sample Torque
(Stress)
Applied Direct
Static Plate
Strain or Drive
Rotation Motor
Foods or Polymers or Paints or
Identify the purpose of the experiment
1. Understand why your doing the measurement
Design, program & run test
2. Understand your instrument
3. Know yoursample
4. Selecting correct test fixtures
5. Oscillation testing guidelines
6. Transient testing guidelines
7. Steady shear testing guidelines
8. Loading the sample
Evaluate data and optimize if necessary
9. Instrument limitations
Results
10. Presenting the data
Important Rheometer Specifications
Rheology is the science of flow and deformation of matter
or
Rheology is the science of deformation and flow of matter
or
the study of stress strain (deformation) relationships
Molding a sample...
Handling powders, granul, gels...
Controling the environment...
4. How to select the correct test fixture
(Geometries)
Concentric Cone and Rectangular Torsion
Parallel
Cylinders Plate Plates
R
Strain Constant: K = 20
H 40
2M 60
Stress Constant: K = (R)3 mm Shear
Stress
1 20
Strain Constant: K =
40
3 *M 60
Stress Constant: K = mm Shear
(R) 3
Stress
Truncation Heights:
1 degree ~ 20 - 30 microns
2 degrees ~ 60 microns
4 degrees ~ 120 microns
LoadingaMoldedDisk
Environmental system
to set test temperature.
Load disk onto plate
Close oven.
Bring upper plate to
gap position.
Watch Normal force set to final gap
To 1000 to 2000m
Open oven
Trim sample.
Close oven. sample trimming
Adjust gap
Normal Force Gap Closing
100microns/sec
25 50microns/sec 6000
Sample is still
gap (micro m)
20 5000
relaxing even
normal force (N)
after the
15
measurement gap 4000
is reached
10 3000
5 2000
0 1000
0 10.00 20.00 30.00 40.00 50.00 60.00 70.00 80.00 90.00
time (s)
6. Oscillation Testing Guidelines
phase angle,
-1.5
Time t (Period T = 1/frequency)
100
10
In the LVR,
Linear Region
1
the dynamic
G is constant
parameters
Modulus G', G" [Pa]
Torque M [mN m]
100
Torque [mNm]
0.1
are indepen-
G' [Pa]
0.01 dent of strain.
Non-Linear
1E-3 Test results
Region G= f()
10 Critical strain c 1E-4 must be
1E-5 compared in
1E-7 1E-6 1E-5 1E-4 1E-3 0.01 0.1
the LVR.
Strain Amplitude [rad ]
C G
Represents the
A G viscoelastic nature
10
4 * [Pas]
of a material in time
G' [Pa], G'' [Pa]; * [Pas]
Provides information
10
3
about the material at
different processing
or application rates
()
.
2
10
0 1 2
10 10 10
Frequency [rad/s]
10000.0
100.0
10000 1.0
1.0000E-3 0.010000 0.10000 1.0000 10.000 100.00
% strain
Frequency Sweep: Material Response
Transition
Rubbery Region
Terminal Plateau
Region Region
log G'and G"
Glassy Region
1
2 Storage Modulus (E' or G')
Loss Modulus (E" or G")
Dynamic Moduli of a Polymer Melt vs. Frequency
PDMS at 20C
100000 100000
1000000
10000 10000
G'' (Pa)
*
100000
1000 1000
10.00 10.00
G
" 1000
1.000 1.000
G'
100.0
0.1000 0.1000
1.000E-4 1.000E-3 0.01000 0.1000 1.000 10.00 100.0 1000
ang. frequency (rad/sec)
Ten Steps to Better Rheological Measurements
1. Understand why you are doing the measurement.
2. Understand the instrument first.
3. Know your sample.
4. How to select the correct test fixture
5. Loading the sample
6. Oscillation testing guidelines
7. Transient testing guidelines
8. Steady shear testing guidelines
9. Some instrument limitations
10. Presenting the data
Stress Relaxation Experiment
Strain 0
time
Stress
stress for t>0 is 0
stress for
t>0
is constant
0 0
time time
Stress Relaxation Experiment (contd)
Response of Material
Stress
starting at some high value
and decreasing to zero.
0
time
For small deformations (strains within the linear region)
the ratio of stress to strain is a function of time only.
Stress
t1 time t2
Response of Classical Extremes
t1 time t2 t1 time t2
Creep Recovery Experiment:
Response of Viscoelastic Material
Creep t1> 0 Recovery t 2= 0 (after steady state)
/
Recoverable
Strain
Strain
t 1
t2
time
Reference: Mark, J., et.al., Physical Properties of Polymers ,American Chemical Society, 1984, p. 102.
Creep Recovery Curve on Polymer Melt in
Parallel Plates LLDPE at 150C
2.5000E-3 Data Fit to Straight Line Model to get slope of
Creep Compliance at equilibrium: Slope = 1/
2.2500E-3 Slope from fit = 2.451E-5 so = 1/2.415E-5 = 40,799.6 Pa.s
a: y-intercept: 4.691E-5
b: slope: 2.4511E-5
2.0000E-3 [4sf cgssi=1]: -1.817
regression: 0.99998
standard error: 0.3606
1.7500E-3
c o m p l i a n c e (m ^ 2 / N )
1.5000E-3
Creep Compliance = Jc
Equilibrium Recoverable
1.2500E-3
Compliance = Jeo
1.0000E-3
7.5000E-4
2.5000E-4
0
0 50.00 100.0 150.0 200.0 250.0 300.0 350.0 400.0 450.0 500.0
global time (s)
Ten Steps to Better Rheological Measurements
1. Understand why you are doing the measurement.
2. Understand the instrument first.
3. Know your sample.
4. How to select the correct test fixture
5. Loading the sample
6. Oscillation testing guidelines
7. Transient testing guidelines
8. Steady shear testing guidelines
9. Some instrument limitations
10. Presenting the data
Controlling vs. Measuring Shear Rate
1000 10.00
Minimum
Minimum
Velocity 1.000
Velocity
Measured
Controlled
100.0 0.1000
viscosity (Pa.s)
velocity (rad/s)
10.00 1.000E-3
1.000E-4
1.000 1.000E-5
1.000E-6
0.1000 1.000E-7
1.000E-51.000E-41.000E-3 0.01000 0.1000 1.000 10.00 100.0 1000
shear rate (1/s)
Flow Curve on Polymer Melt in Parallel Plates
LLDPE at 150C
1.000E5 1.000E5
v is c o s ity ( P a .s )
1000
s h e a r s tr e s s ( P a )
a: zero-rate viscosity: 41350 Pa.s
b: consistency: 0.8478 s
c: rate index: 0.5729
standard error: 32.84
100.0
10.00
Stress
10000 1.000
1.000E-5 1.000E-4 1.000E-3 0.01000 0.1000 1.000
shear rate (1/s)
Ten Steps to Better Rheological Measurements
1. Understand why you are doing the measurement.
2. Understand the instrument first.
3. Know your sample.
4. How to select the correct test fixture
5. Loading the sample
6. Oscillation testing guidelines
7. Transient testing guidelines
8. Steady shear testing guidelines
9. Some instrument limitations
10. Presenting the data
Instrument Compliance
What is Inertia?
Definition: That property of matter which manifests
itself as a resistance to any change in momentum of a
body
Pdms-ar-04o
50.00 50.00
delta (degrees)
1.000E5 1.000E5
G'' (Pa)
G' (Pa)
40.00 40.00
30.00 30.00
10000 10000
20.00 20.00
1000 1000 0
0
0.01000 0.1000 1.000 10.00 100.0
Frequency (Hz)
Effect of Inertia on Gand G
10000 10000
1000 1000
G' (Pa)
G'' (Pa)
100.0 100.0
7cm plate
10.00 10.00
0.1000 1.000 10.00 100.0 1000 4cm plate
ang. frequency (rad/sec) 2cm plate
Ten Steps to Better Rheological Measurements
1. Understand why you are doing the measurement.
2. Understand the instrument first.
3. Know your sample.
4. How to select the correct test fixture
5. Loading the sample
6. Oscillation testing guidelines
7. Transient testing guidelines
8. Steady shear testing guidelines
9. Some instrument limitations
10. Presenting the data
Presenting the Data
Legends
Colors/symbols/lines
Time Sweeps
X-axis: Plot time on linear scale
Y-axis: Plot G or * on log scale
Strain Sweeps
X-axis: Plot same as sweep mode log or lin
Y-axis: Plot G& G on log scale
Stress Sweeps
X-axis: Plot or same as sweep mode log or lin
Y-axis: Plot G & G on log scale
Oscillation Tests
Frequency Sweeps
X-axis: Plot angular frequency on log scale
Y-axis: Plot G, G, tan & * on log scale
Temperature Sweeps and Ramps
X-axis: Plot temperature on linear scale
Y-axis: Plot G& G on log scale
Y-axis: tan can be plotted on log or linear scale
A single transition over a temperature range is often best
observed on a linear scale.
When multiple transitions are present, weaker secondary
transition peaks may not be obvious when tan is plotted on
linear scale.
Examination of Oscillation Point Graph
900.0
800.0
700.0
600.0
500.0
400.0
300.0
200.0
100.0
0
0.010000 0.10000 1.0000 10.000 100.00 1000.0
% strain
Typical Oscillatory Data
PDMS
1.000E6
1.000E5 1.000E6
1.000E5 1.000E5
10000 10000
10000
s)
1000 1000
)
a.
a
P
P
G
|(
'(
100.0 100.0
G
'' (
n *
P
|
a
10.00 10.00
)
1000
1.000 1.000
0.1000 0.1000
Creep or Equilibrium
Flow
PET Bottle Resin Cold Crystallization
1.000E10
0.4000 Temperature Ramp at 3C/min. 1.000E10
Frequency = 1 Hz
Strain = 0.025% - transition
0.3500
Tg = 88.0C
G
1.000E9
0.3000 1.000E9
0.2500
Cold
tan(delta)
G' (Pa)
Crystallization
G'' (Pa)
1.000E8
0.2000 1.000E8
G
0.1500
1.000E7
0.1000 - transition 1.000E7
-56.62C
0.05000 tan
1.000E60 1.000E6
-200.0 -150.0 -100.0 -50.0 0 50.0 100.0 150.0 200.0 250.0
temperature (Deg C)
PET Bottle Resin Before and After DMA
Scan
Pressed PET
Bottle Resin
1.750
G
1.000E8
1.500 1.000E8
tan(delta)
G' (Pa)
1.250
G'' (Pa)
1.000E7 1.000E7
1.000
1.000E6
0.7500 1.000E6
- transition
0.5000 Tg = 103C
1.000E5 tan 1.000E5
0.2500
100000 10000
-200.0 -150.0 -100.0 -50.0 0 50.0 100.0 150.0 200.0 250.0
temperature (Deg C)
PET Bottle Resin - Comparison of G
1.000E10
1.000E9
1.000E8
1.000E7 Cold
Crystallization
Temperature Ramp at 3C/min.
Frequency = 1 Hz
Strain = 0.025%
1.000E6
-150.0 -100.0 -50.0 0 50.0 100.0 150.0 200.0 250.0
temperature (Deg C)
Nano_Torque Controlled Rheology
Rheology of Gelation of a Hydrocolloid
1C/min.
2C/min.
1.000E5 1.000E5
Frequency Sweep at 10C
10000 10000
1000 1000
100.0 100.0
10.00 10.00
1.000 1.000
0.1000 0.1000
Gelatin 1%
0.01000 0.01000
Gelatin 2%
Gelatin 3%
1.000E-3 Gelatin 5% 1.000E-3
Gelatin 10%
1.000E-4 1.000E-4
0.1000 1.000 10.00 100.0
ang. frequency (rad/s)
Interfacial Rheology of hydrocolloid with air
Instrument
AR G2 rheometer with Du Noy Ring
Sample
0.5% and 1% gelatin solution
Experimental
Temperature 25C
Dynamic time sweep
Ang. Displacement: 5 mrad
Frequency: 0.1 Hz
Interfacial Rheology
0.1000 0.1000
Gelatin 0.5%
0.01000 0.01000
1.000E-3 1.000E-3
1.000E-4 1.000E-4
0 20.0 40.0 60.0 80.0 100.0 120.0
time (min)
Interfacial Rheology
0.1000 0.1000
Gelatin 1%
0.01000 0.01000
1.000E-3 1.000E-3
1.000E-4 1.000E-4
0 20.0 40.0 60.0 80.0 100.0 120.0
time (min)
Thermal Activity Monitoring.
What does it measure and what is it used for?
Oxidation
or
Decomposition
Heat Flow
Melting
Glass
Transition Cross-Linking
Crystallization (Cure)
Temperature
Thermal Technique: DSC Q2000
0.34 1%
Heat Flow (W/g)
0.32
0.30
GELATIN 1%
GELATIN 2% 10%
GELATIN 3%
GELATIN 5%
GELATIN 10%
0.28
-10 0 10 20 30 40 50 60 70 80
Exo Up Temperature (C) Universal V4.5A TA Instruments
Figure 4: DSC Q2000 - Heating
-0.30
GELATIN 1%
GELATIN 2%
GELATIN 3%
GELATIN 5%
GELATIN 10%
Heat Flow (W/g)
-0.35
-0.40
-10 0 10 20 30 40 50 60 70 80
Exo Up Temperature (C) Universal V4.5A TA Instruments
Thermal Monitoring: Nano_DSC
Figures 5 and 6 show the Nano DSC cooling and heating curves for
various concentrations 1-10% of gelatin solutions, respectively.
The heat flow signals shown have no baseline correction applied.
Gelatin solutions were loaded into the 0.3 mL capillary cell and
ramped at 1C/min between the temperatures of 1 and 60C. As
shown, the Nano DSC had better sensitivity detecting the sol-gel
transitions at low concentrations. There was a large shift in the
maximum temperature observed with concentration for the sol-gel
transition upon cooling (10-19C) compared to the melt transition
upon heating (25-27C). This is also evidence for the kinetic effect
on the gelation mechanism.
Figure 5: Nano_DSC - Cooling
0
10.42C
12.68C
14.12C
Heat Flow (W)
-200
1% Gelatin
15.95C 2% Gelatin
3% Gelatin
5% Gelatin
-400 10% Gelatin
-600
18.60C
0 10 20 30 40 50 60
26.52C
800
1% Gelatin
2% Gelatin
3% Gelatin
600 5% Gelatin
10% Gelatin
Heat Flow (W)
25.66C
400
25.77C
200
25.33C
25.53C
0 10 20 30 40 50 60
..any Questions