Sorrento Fuser Configuration

Paper Exit
Pressure Roll (PL 10.4)
055K39922

Stripper Finger (PL 10.6)

Four Finger Stripper Baffle Assy:
Fuser Roll (PL 10.7) 19S21202, Stripper Finger (605K16150)
022K53281 55K35871, Four Finger Baffle

Donor Roll (PL 10.9)

022K27670
Pressure Roll

Fuser Roll
Metering Roll (PL 10.8)
022K09163

Fusing Process Conditions / CP's / CS's

Fusing Nip Width:15.5 +/- 0.5mm
Fuser Roll Surface Temperature: 201degC (395 +/-5 degF)
Dwell: 21.0msec (+/- 1ms)
Thermistor (PL 10.4) Bulk Oil Rate: 4.5 +/- 1.5 mg/print
130K56330 Air Knife Pressure: 20 +/- 3psi
RAM Air Knife Gap Setting (Adj. 10.9): 0.86 +0.3 /-0.1mm
Metering Blade (PL 10.8) Pressure Roll Stripper Finger Baffle Gap (Adj. 10.34): 2.2 +0.8 / -0.4m
Fuser Oil 033E01110 Metering Roll Temperature 116 degC (240-250degF)
Paper Entrance Donor Roll to Metering Roll Contact Arc (Adj. 10.5): 3-4mm
8R4077 Fuser Shield Mainline (8R12938 Fuser Blend (90%
(752.86mm/sec)
Mercapto:10% Amino) situational)
Fuser Reservoir (PL 10.1) 093K14130
Containment Tray (PL 10.1) 050K60371
Blocking Flag (PL 10.1) 031K08250 Image
Other
Retrofit kit RAM Components
604K42310 5090 Production Toner: 6R206
Metering Blade (PL 10.8) 033E01110 Highlight Color Toners
Wick 094E00680 and Absorbent Mat 094E02770

Modified 03-07 by Yelena Shapiro Confidential Material

Slide1
Oil Formulation Change Enables Prime Function
Fuser Fluid Fuser Shield Mainline Oil

Reasons for change

Improved fuser roll life demonstrated in internal testing and at several customer sites prior to field release
Part Numbers: 8R4077 (1) or 8R7618 (6)
Bottle: blue with paper label containing the part number
Cut-in occurred in manufacturing in summer 06
Tag 382P, Fuser Shield is packaged in MIK
Machines serial number PYW7744130 (60 Hz), 112627552 (50 Hz), 2480381028 (50 Hz, Dundalk)
Announcement Bulletin (453836) was issued in July
For fluid ordering information contact supplies hot line (1-800-822-2200 in USSG)
Fuser Shield conversion kit, 606K15850, for existing customers is available
Torino configuration shows acceptable performance with Fuser Shield

If customer is running with specialty in-line finishing equipment (e.g. pressure sealing), converting to Fuser
Shield may cause degraded performance. In that situation they can convert back to Fuser Blend and should
remain on that fluid.
Part Numbers: 8R12938 (1) or 8R12939 (6)
Bottle: yellow with paper label containing the part number
Change over can be done with Fuser Blend conversion kit, 606K15860
For metered customers to ensure that they receive correct fuser fluid, CSE should call metered
services (1-800-599-2198 in USSG) and provide machine serial number

Neither fluid is compatible in DocuFamily MICR machine

Modified 03-07 by Yelena Shapiro Confidential Material

Slide2
Pressure Roll Formulation Change Enables Prime Function
Pressure Roll (Silicone Base w/Teflon Sleeve)
Current Part Number: 59K39922
Appearance: orange/red in color with metal end caps

HFSI replacement interval of 1.5M should be ignored

Leads to premature roll replacements
Bulletin 355536 addresses this issue
Rolls should be replaced based on IQ or roll integrity (coating, wear marks, dings) reasons

Silicone crumbling on the ends has been mitigated in the latest design
Grease added between silicone and metal end plate
Have had some instances of insufficient grease that resulted in small amount of debris
SHORT TERM SOLUTION: In order to prevent silicone dust migrating to other
components, it should be checked and cleaned periodically
LONG TERM SOLUTION: working to cut-in 59K39923 pressure roll part number in 1Q07
that would increase amount of grease added between silicone and metal plate
Rolling cut-in
In process of qualifying vendor capabilities

Modified 03-07 by Yelena Shapiro Confidential Material

Slide3
Oil Tank and Tray Re-design - Reliability Enhancement

Oil Tank and Tray (and Other Components)

Reason for change

Provide better protection from oil spills into highlight color developer housing
This configuration requires complete fuser pull out in order to add fuser fluid
Tag 361P Cut in manufacturing in November 05 J Bracket
Machine Serial Numbers: PYW773936 and VKY627530

Relevant Parts
Oil Tank 093K14130 Fuser
Containment Tray 050K60370(1) Door Striker
Striker Plate
Blocking Flag 031K08250 Plate
Fuser Cover 068K47330
Fuser Striker Plate 815E33500 (1)
Fuser Cover

Situational Retrofit Kit -604K42310 J Bracket

Blocking Flag
Oil Tank

Containment Tray

Modified 03-07 by Yelena Shapiro Confidential Material

Slide4
Fuser Wick Configuration Change - Reliability Enhancement

Wick Configuration Change (Absorbent Mat Addition)

Reason for change

Prevent oil sloshing
Prevent oil contamination of HLC Housing

Part Numbers Wick

Wick 94E00680
Absorbent Mat 094E02770
Fuser Wick and Absorbent Mat Kit 605K15460

Absorbent
Appearance Mat
Fuser wick is the longer part
Needs to be placed under metering roll
Absorbent Mat is shorter with notch cut-out

Modified 03-07 by Yelena Shapiro Confidential Material

Slide5
Stripper Finger Baffle Design Change - Reliability Enhancement
Stripper Baffle (Four Fingers)
Reason for Change
Improve stripping reliability by addition of 4 th finger
Alleviate dog-earing
Improve media latitude
Eliminate pressure roll gouging

Part Numbers
Baffle only 55K35850

New Configuration: 4 Finger Baffle with DocuFamily Finger Design

Finger part number - 19S21202
Common to DocuFamily
Scooped shape, leaf spring design
In addition for each finger guard plate is needed 055E13920
Finished baffle assembly 55K35871
Tag 368P Cut in manufacturing on 12/19/05
Machine Serial Numbers: PYW773975 and VKY627535
Mandatory retrofit kit 605K16150
Kit contains four fingers and four guard plates

Modified 03-07 by Yelena Shapiro Confidential Material

Slide6
Donor Roll Service Cost Savings

Donor Roll

There is no change to the actual part number

Donor Roll Cleaning in HFSI table (P10-801)

With colored toners in Sorrento higher contamination rate has been observed
Contamination can be cleaned, instead replacing the part
HFSI interval of 1M
Check for toner buildup on the surface of the Donor Roll. Clean the cool Donor
Roll by wiping the surface with a clean dry cloth

Modified 03-07 by Yelena Shapiro Confidential Material

Slide7