OBJECTIVE To study advanced techniques of shaft sinking. To increase the production and Productivity with the help of mechanized shaft sinking. To win the ore or mineral deposit by selecting appropriate and suitable available technologies for shaft sinking in Indian mines. RECENT/NEW METHODS OF SHAFT SINKING
There are different methods of shaft sinking/construction. Actually
three possible methods allowing a shaft to me sunk through highly weathered over burden on the basis of Excavation and Wall support.
These are;
1. VSM Vertical Shaft sinking Machine
2. SHAFT BORING SYSTEM
3. SHAFT BORING VSM Vertical Shaft sinking Machine Shaft installation in especially under ground water conditions requires special equipment.
Till today, with the help of
several Vertical Shaft Boring Machines (VSM) dozens of shafts have been sunken in a variety of ground conditions.
They have a drill diameter
of 5 to 10 meters and built shafts with a maximum depth of 65 meters. COMPONENTS OF SHAFT SINKING MACHINE Shaft Sinking Machine consists of two main components 1.Shaft boring machine 2.The lowering units
The shaft boring machine
is lowered into the launch shaft structure and attached firmly to the shaft with its three machine arms.
A rotating cutting drum
equipped with chisel tools is attached to a telescopic ADVANTAGES All operational processes are controlled and monitored from the surface. In addition to the separation plant, lowering units and recovery winches, the jobsite equipment includes a control container and power supply units.
All information available about the excavation is
collected and visualized in the control container.
There, the operator has a full overview of the situation
at hand and can respond accordingly at all times.
After completing excavation or when changing
excavation tools, the shaft boring machine is retrieved using the recovery winches.
The equipment can be arranged as needed. As parts can
be detached and moved easily. SHAFT BORING SYSTEM(SBS) The SBS is a development for the mechanized excavation of deep vertical blind shafts in hard rock conditions.
The semi full-face sequential excavation
process is based on the use of a rotating cutting wheel excavating the full shaft diameter in a two stage process for one complete stroke.
The excavation process is divided into two
steps:
Trench excavation to a depth of one
stroke with the cutting wheel rotating around its horizontal axis and being pushed downward in the shaft direction.
Excavation of the entire bench (face)
area by slewing the rotating cutting The SBS machinery consists of three major areas of equipment and operation which are (starting from the bottom): excavation chamber with cutting wheel, cutting wheel drive assembly, mechanical machine support structure, shotcrete and probe drilling equipment (Figure (1))
adjustable front support with slew
bearing/drive assembly cutting wheel support and dust shield (Figure (2))
regular rock support area for rock bolts
(Figure (3))
SBS mainframe with gripper carrier,
gripper system and thrust cylinders (Figure (4))
rear alignment system (secondary
ADVANTAGES
High sinking rates.
High level of safety.
Integrated system for excavation, mucking and rock
support.
Fully accessible bench.
Dedicated drill rigs for probing and pre-excavation
grouting.
Semi-partial face excavation system with industry
standard disc cutters. SHAFT BORING SHAFT BORING The machine applies the same principles as tunnel boring machines but in a vertical mode . The Shaft Boring Machine (SBM) is a vertical application of proven rock boring technology. The machine applies a rotating cutter wheel with disk cutters for shaft excavation. The wheel is thrust against the rock by hydraulic cylinders and slews about the shaft bottom as it rotates. Cuttings are removed by a clam shell device similar to conventional shaft mucking and the muck is hoisted by buckets CONCLUSION T o drives shaft, sinking is most important aspect. So we have to adopt best sinking methods so that cost of sinking will be reduce and sinking work will be done at faster rate to achieve the targeted production.