MD.

TAHMIDUL ISLAM, MONGLA

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CEMENT FACTORY
CEMENT

CEMENT THE BINDING

MATERIALS

MD. TAHMIDUL ISLAM, MONGLA

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CEMENT FACTORY
 HOW TO PRODUCE PORTLAND COMPOSITE CEMENT

WASH CLAY

LIMESTONE CRUSHER STORE MILL WATER

GRINDING MILL
ELCTROSTATIC
FUEL CO2
PRICIPITATORS BLENDING

CLINKER ROTARY KILN SLURRY BASIN

CLINKER AIR
STORAGE SEPARATOR

PACKING
ADDITIVES GRINDING BALL
(Slag/Fly ash/Limestone)
MILL CEMENT
SILO
TRUCK CARGO/
BARGES
GYPSUM MD. TAHMIDUL ISLAM, MONGLA
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CEMENT FACTORY
 CLASSIFICATION
As per Bangladesh Standard (BSTI)/European Standard (EN
Standard)
CEM I Portland cement
Other Portland cements
Portland slag cement
Portland silica fume cement
CEM II Portland flyash cement
Portland limestone cement
Portland composite cement

CEM III Blastfurnace cement

CEM IV Pozzolanic cement

CEM V Composite cement

MD. TAHMIDUL ISLAM, MONGLA

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CEMENT FACTORY
MD. TAHMIDUL ISLAM, MONGLA
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CEMENT FACTORY
 Nomenclature
Others main components of composite cements

S Blast furnace slag

D - Silica fume
P Natural pozzolana
Q - Natural Calcined pozzalona
V Siliceous fly ash
W Calcarious fly ash
L - Limestone
T Burnt shale
M - Composite (two or more of the
above)

MD. TAHMIDUL ISLAM, MONGLA

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CEMENT FACTORY
 CEMENT CASSIFICATION
As per BSTI/EN Standard

STRENGTH CLASS MEANS 28 DAYS STRENGTH

32.5 32.5 MPa (N/mm2) Minimum

42.5 42.5 MPa (N/mm2) Minimum
52.5 52.5 MPa (N/mm2) Minimum

MPa = Mega Pascal

1 MPa = 1 N/mm2 = 145
N/mm2 = Newton/millimeter 2
PSI
PSI = Pound per square inch

MD. TAHMIDUL ISLAM, MONGLA

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CEMENT FACTORY
CEMENT CASSIFICATION
As per BSTI/EN Standard

Soundness
Initial Setting Time
STRENGTH (expansion)
CLASS
Min
mm

32.5 75
42.5 60 10
52.5 45

MD. TAHMIDUL ISLAM, MONGLA

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CEMENT FACTORY
Mongla Cement Factory producing ELEPHANT
BRAND PORTLAND COMPOSITE CEMENT by Inter-
Grinding of Portland Cement Clinker and Gypsum
with carefully Controlled supplementary
cementitious materials, such as
S Granulated Blast furnace slag
V siliceous fly ash
L - Limestone

MD. TAHMIDUL ISLAM, MONGLA

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CEMENT FACTORY
 ELEPHANT BRAND
CEMENT
PORTLAND COMPOSITE CEMENT
28 days Strength
requirement 42.5
MPa Minimum
Clinker
Bangladesh Percentage
Standard (65-79%) Limesto
ISO Cement
Standard se ne
rial no Slag

BDS:EN 197.2000:CEM II/B-M (SVL) 42.5

N Composite Fly ash
European Standard
Cement Class (for Portland composite cement)
Normal
( 2 days strength
MD. TAHMIDUL ISLAM, MONGLA requirement 10 MPa
10
CEMENT FACTORY Minimum)
 ELEPHANT BRAND CEMENT
PORTLAND COMPOSITE CEMENT
BDS:EN 197.2000:CEM II/B-M (SVL) 42.5 N

ELEPHANT BRAND CEMENT SPECIFICATION

SL. ELEPHANT
PARAMETERS BDS:EN REQUIREMENT
NO BRAND
STRENGTH
01 2 DAYS 10 MPa (1450 PSI) Minimum 15 MPa Min
28 DAYS 42.5 MPa (6162 PSI) Minimum 45 MPa Min
Setting time 140 -160
02 Initial 60 Minute
Minute
Soundness
03 10 mm 2 mm
(Expansion)
Fineness
04 Specific Surface --------- 4000 cm2/gm
(Blaine)
MD. TAHMIDUL ISLAM, MONGLA
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CEMENT FACTORY
Thank you all for your
attendance

MD. TAHMIDUL ISLAM, MONGLA

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CEMENT FACTORY