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ALAGESHWARAN.M
ANANDABABU.V
GNANASEKAR.A
GNANASEKARAN.S
ABSTRACT
Fusion Welding
Arc Welding
Electron Beam Welding
Laser Beam Welding have been considered with and without
filler wire
Solid state welding
capacitor discharge,
friction, friction stir welding
Diffusion Bonding,
Resistance Welding
Resistance spot welding with and without a soft aluminium
interlayer)
ALUMINUM MATRIX COMPOSITES
Sample in
weight % Al% SiC% B4C Mg%
%
1 75 15 08 2
2 75 13 10 2
3 75 10 13 2
4 75 06 17 2
METHODOLOGY
Non-Destructive Testing
Radiography
SEM
Macro
Mechanical Testing
Tensile
Hardness
MACRO STRUCTURE
UTS YS FAILURE
S.NO B4C(wt %) %
(mpa) (mpa) LOCATION
1 08 116 95 22.267 SZ
2 10 98 89 15.334 TMAZ
3 13 104 91 12.645 SZ
4 17 95 82 19.569 TMAZ
The UTS of the fabricated
AA6061/B4C/SiC composite was
calculated from three standard test
specimens prepared as per ASTM E8-
04 attained from each composite
using a digitalized universal tensile
testing machine In these scenarios,
the joint efficiency increased to 80%
from 60%.
Scanning Electron
Microscope
(1)The B4C & SiC particles are uniformly and
homogenously distributed in the metal
matrix.
(2)No segregation is observed at any
particular region (fig). There are traces of
porosity at tips of B4C as observed from the
SEM images.
(3)The welded samples SEM reveal minute
alteration of the particles size or shape
within the nugget and the parent material.
(4)There is no fragmentation or rounding of
individual B4C particles during stirring for
welded specimens with B4C.
CONCLUSION
(1)The macrostructure reveal continuous flow of
plasticized material between the advancing &
retreating side. The typical FSW defects viz., tunnels,
wormholes & piping are eliminated due to presence of
B4C that offers high resistance to the free flow of
matrix alloy during FSW.
(2) The parent composite exhibits an average hardness
value of 80 Hv while the weld nugget has an average
hardness of 115 Hv. The average hardness values in
the TMAZ are slightly lower than in the weld nugget.
(3) SEM measurements reveal that both the
parent material and the weld region comprise
of relatively homogeneous distributions of the
fine and B4C & sic particles. FSW can create
high fine B4C particle density regions in the
weld nugget.
(4) The UTS of the fabricated AA6061/B4C/SiC
composite was calculated from three standard
test specimens prepared as per ASTM E8-04
attained from each composite using a
digitalized universal tensile testing machine In
these scenarios, the joint efficiency increased
to 80% from 60%.
REPORTED DIFFICULTY IN WELDING OF AMCS