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The tasks shown on the recipe will be made up of sub-tasks, the actual
steps carried out.
Reaction a
so reaction a may actually be
Fill with A
Heat
Add B
Agitate for time t
Cool
Decant C
Empty P
State-task network
A
P J E
F
Reaction c H Reaction d Dry
G
I E
The State-task network shows the inputs and outputs and intermediate flows of
all the materials involved in the process. The boxes are still tasks rather than
vessels so the arrows are not representative of physical flows as they are in the
flowsheet of a continuous process.
Resource-task networks
reactor 1 reactor 4 J E
dryer
F
Reaction c H Reaction d Dry
G
dryer
reactor 3 reactor 3
I reactor 4
E
Now the resources required (ie the equipment) are also shown on the
diagram.
back
Resource-task networks
In the example it is assumed that there are 4 reactors. This may well not be the
case; for example, reactions a and b may take place sequentially in the
same vessel.
There may be parallel vessels carrying out the same task to increase
production and improve overall utilisation.
Gantt Charts are often used to illustrate equipment utilisation for a product or
set of products.
Resource-task networks
J E
dryer
F
Reaction c H Reaction d Dry
G
dryer
reactor 3 I reactor 3
E
Now only two reactors are used, 1 and 3 with two sequential reactions taking
place in both.
Example Gantt Chart
Run successive batches without overlapping. Each batch is completed before the
next begins.
Overlap successive batches so that the next batch starts before the preceding
batch is complete.
reactor 1 reactor 2
reactor 2 filter filter
A
reactor 1 E
dryer
Dry
dryer
E
reactor 1
reactor 2
filter
dryer
2 4 6 8 10 12 14 16 18
time
Definition: Cycle Time is the time between the start of one batch
and the start of the next batch (note, not the time from the beginning
to the end of one cycle).
reactor 2
filter
dryer
2 4 6 8 10 12 14 16
time
Now three batches are completed in 14 hours. Reactor 2 is the bottleneck since it is
used continuously for three batches.
Bottleneck
All the other equipment has additional capacity which could be utilised if the
bottleneck in reactor 2 was relieved.
reactor 2b
filter
dryer
2 4 6 8 10 12 14 16
time
Now three batches are completed in 12 hours (as opposed to 14 hours previously).
Reactor 1 and the filter are both fully utilised. Reactors 2a and 2b are used
alternately, one is always available as the reaction in reactor 1 finishes.
Multiproduct Plants
Some definitions:
Jobshop A plant that produces multiple products, each using some or all of
the same stages (or vessels) but not necessarily in the same order. (In the
nomenclature of Korovessi and Linninger this is a multipurpose plant)
Flowshop and Jobshop Operation
A A
B B
C C
Flowshop
A A
B B
C C
Jobshop
Multipurpose Plants
A is processed as before.
B requires all the stages shown in the resource-task network shown before,
and uses reactor 3 for reaction c and reactor 4 for d. The processing times
are different at each stage for B.
reactor 1
reactor 2a
reactor 2b
filter
dryer
2 4 6 8 10 12 14 16
time
reactor 1
product B in yellow
reactor 2a
reactor 2b
filter
dryer
2 4 6 8 10 12 14 16
time
Further Complication
For no-wait operation the start of each process is delayed to ensure the next
process is available when needed.