VCO TOOTHPASTE PROCESS PLANT

IEP 0734 PIC PIC FINAL PROJECT

PIC90/12B

MEMBERS
AHMAD HURAIRAH B. ZULKEFLI
MUHAMMAD ZHARFAN B. MASIRAN
MUHAMMAD FIRDAUS B. ABDULLAH
SITI BALQIS ADLINA BT. MOHD PAUZREE
MUHAMMAD ASYRAF AIMULLAH B. MOHD SAAD

SUPERVISOR
MR. NURSYAHID B. MOHD AZAM
 PROBLEM STATEMENT

Modern toothpaste Some toothpaste contains

nowadays consist of sharp tartar control which
unhealthy ingredients that can erode the enamel and
can cause thyroid. lead to gums shrink.

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PROJECT OBJECTIVES

To implement automatic process from

manual process

To control temperature in close loop

process

To control and monitor the plant by

using Programmable Logic Controller
(PLC) and PC-based Totally Integrated
Automation (TIA)

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 PRIMARY SOURCE
INTERVIEW
Doctor Navissha Devi, Dentist Professor Ahmad Fuad Bin
Samsuddin, Pharmacist

The suitable range pH value for Can differentiate between virgin

teeth is 6-7pH coconut oil and regular coconut oil

The verified about our ingredients is Can determine the expired date for
suitable for the kids our toothpaste

Modern toothpaste have side effect Can confirm that our product is safe
to our body for long term to use.

Know benefit of charcoal to the

teeth

Recommended to replace the

baking powder with the salt.

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 EXPERIMENT (1 OF 2)

Prepare all the basic ingredients which is virgin coconut oil, baking
soda and stevia powder.

Put the virgin coconut oil first, then at the same time put the
baking powder and stevia powder while the product undergo
heating process. Stir the product until it mixed well.

There are 2 flavors for the toothpaste which is cloves and miswak.

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 EXPERIMENT (2 OF 2)

Transfer the product to the cooling process, stir it slowly and

close the container. Wait for 2 minutes.

Open the container, then stir the product again until it looks like
a paste.

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 PROJECT SPECIFICATION
Project Title Virgin Coconut Oil Toothpaste Process Plant

Main Process Heating Process

Mixing Process
Cooling Process
Voltage Supply 415 V AC, 50 Hz, 3 phase
240 V AC, 1 phase
24 V DC

Type of Process Batch Process

Operation Mode Semi-Auto

Raw Materials ratio Virgin coconut oil, baking powder, stevia powder
1 2 2
Output Toothpaste

Process time / Production 1 hour

rate
Controller S7-300 PLC

HMI PC Based

Dimensions H=200cm, W=160cm, L=200cm

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ASSEMBLE DRAWING

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 PROCESS PLANT SEQUENCE

Heating Mixing Cooling

During heating process, we use indirect heating method by

using clamp heater because our product is not suitable for
direct heating

For cooling process we use portable chiller to make our

product cooled until it reached 28C.

Both process tank holds another process which is mixing. This

is because during heating and cooling, the product need to be
continuously stirred and mixed

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PROCESS CONTROL STRATEGY (1 OF 2)
SIGNAL FLOW DIAGRAM
HEATING PROCESS

1 Controller PLC controller

2 Set point 50C

3 FCE Band Heater (240 V)

4 Process Heating

5 Measuring element RTD (PT100)

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PROCESS CONTROL STRATEGY (1 OF 2)
SIGNAL FLOW DIAGRAM
COOLING PROCESS

1 Controller PLC controller

2 Set point 28C

3 FCE Ball valve

4 Process Cooling

5 Measuring element RTD (PT100)

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PROCESS FLOW DESIGN
P&ID

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FLOW CHART

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MECHANICAL AND ELECTRICAL (1 OF 2)
INSTRUMENT LOOP DIAGRAM

Temperature Transmitter : TT01

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MECHANICAL AND ELECTRICAL (2 OF 2)
INSTRUMENT LOOP DIAGRAM

Temperature Transmitter : TT02

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ELECTRICAL DIAGRAM
(MAIN CIRCUIT 1)

FREQ.
INVERTER

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ELECTRICAL DIAGRAM
(MAIN CIRCUIT 2)

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CONTROL CIRCUIT

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INSTRUMENTATION & CONTROL SYSTEM
PLC DIAGRAM

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GANTT CHART (1 OF 3)

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GANTT CHART (2 OF 3)

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GANTT CHART (3 OF 3)

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 MATERIAL COSTING
Materials Price
Electrical RM 3201.00
Instrument RM 23402.00
Electrical
Mechanical RM
Instrument 12780.00
Mechanical
204 3201 Raw Material RM 204.00
Raw Meterial
12780 Total : RM 39587.00

23402

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 CONCLUSION

Can implement manual process which is

hand-made method into the automatic
process.

Plan and design close loop control system to

control temperature.

Plan and design the usage of technological

software like PLC and TIA.

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QUESTION & ANSWER SESSION

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