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D155AX-5 Bulldozers

Chapter 2 : Monitoring mode


Electronic Monitor Panel
Display A
(Speed range, Engine speed) Water temp' Hydraulic oil temp'
TACHOMETER

T/C Outlet
oil temp'

Fuel
gauge

MACHINE
DIRECTION T/M SPEED

Display B
(Multi- Caution Lamps
information)
D155AX-5 JETT000200
Monitoring mode Page 2 Prepared by J. Ghesquiere
Front panel

Air conditioner panel


Starting switch

Buzzer cancel
Auto shift down switch
switch

Head lamp switch


Fan rotation Information switch
Rear lamp witch
selector switch
Display control switch location
MESSAGE DISPLAY
Information SW SHIFT UP SHIFT DOWN

CURSOR L.H CURSOR R.H

< >

Buzzer cancel SW
SELECT CANCEL

CURSOR : MODE CHANGE, MOVE CURSOR

SERVICE SW SELECT: MODE SELECT, DISPLAY HOLD

CANCEL : BUZZER CANCEL, MODE CANCEL

SHIFT : ID, (SERVICE MONITORING, SERVICE ADJUST MODE)

SERVICE : SELECT USER OR SERVICE MODE


CAUTION BLOCK

CHARGE

ENGINE OIL PRESSURE


1
COOLANT TEMPERATURE

1 1 1 1 1 P/L OIL TEMPERATURE

1 HYDRAULIC OIL TEMPERATURE

PRE-HEAT COOLANT LEVEL


INDICATOR
OPERATORS MANUAL REFERENCE
WARNING LAMP

OIL AND FILTER


MAINTENANCE
This lamp lights up
when it comes near FAN OPERATION CONFIRMATION LAMP
the time for replacing This lamp lights up when the fan is rotating in reverse. If the fan selector
the filter or oil. switch is operated when the engine is running, this lamp flashes to warn
the operator that the fan operation cannot be switched.
SPECIAL FUNCTION OF MONITOR DISPLAYS
MESSAGE DISPLAY Operator Mode
Display B
Display A

[]

Information SW

Service Mode

Screen returns
Buzzer cancel SW Execute mode

Next mode No.

Previous mode No.


Service SW
[]
ON

Buzzer cancel
OFF Information SW SW

D155AX-5 JETT000200
Monitoring mode Page 6 Prepared by J. Ghesquiere
Information Buzzer cancel
MESSAGE BLOCK SW SW

MESSAGE DISPLAY CONSISTS OF THREE MODES Service SW


1. STANDARD MODE
1-1. MACHINE HAS NO ELECTRICAL FAULT 32542.0h
2.5 SEC
1-2. MACHINE HAS ELECTRICAL FAULT 2.5 SEC +
1-OIL,FILTER SERVICE SW
MAINTENANCE MODE
2. USER INFORMATION MODE
2-PM CLINIC
2-1. OIL AND FILTER MAINTENANCE MODE ASSIST MODE
2-2. PM CLINIC ASSIST MODE
3-FAULT CODE 5-EXCHG. INTVAL.
2-3. FAULT CODE DISPLAY MODE DISPLAY MODE SET MODE

2-4. USER ADJUST MODE 4-USER ADJUST 6-ELEC.FAULT


MODE CODE MODE

3. SERVICE INFORMATION MODE 7-MACHINE FAULT


CODE MODE

3-1. OIL AND FILTER EXCHANGE INTERVAL SET MODE 8-SERVICE ADJUST
3-2. ELECTRICAL FAULT CODE DISPLAY MODE MODE

3-3. MACHINE FAULT CODE ( ACTIVATED CAUTION ) DISPLAY MODE 9-LOAD MEMORY
DISPLAY MODE
3-4. SERVICE ADJUST MODE
3-5. LOAD MEMORY DISPLAY MODE 10-REAL TIME
11-DUAL DISPLAY MONITORING MODE
3-6. REAL TIME MONITORING MODE MONITORING MODE
3-7. DUAL DISPLAY MONITORING MODE
1. STANDARD MODE

1-1. WHEN MACHINE HAS NO ELECTRICAL FAULT


SERVICE METER

32542.0h
AUTO SHIFT MODE ( F1-R1, F1-R2, F2-R2 )

1-2. WHEN MACHINE HAS ELECTRICAL FAULT


ACTION CODE
E04+CALL E04 ALERTS VERY SERIOUS TROUBLE. SHUTDOWN THE
32542.0h MACHINE IMMEDIATELY AND CALL SERVICE.

E03+CALL E03 ALERTS SERIOUS TROUBLE. MOVE THE MACHIE SAFE AREA
32542.0h AND CALL SERVICE

E02 ALERTS INTERMEDIATE TROUBLE.


E02 WORK CAN BE CONTINUED WITH SOME KINDS OF ATTENTION. REPAIR
32542.0h
SOON.

E01 E01 ALERTS MINOR TROUBLE.


32542.0h WORK CAN BE CONTINUED WITHOUT SOME FUNCTIONS.
REPAIR AT NEXT CONVENIENCE.
CONTROLLERS TAKE ADEQUATE ACTION DEPENDING ON EACH ELECTRICAL FAULT.
2. Display Method of User Mode
D155AX-5 monitor has functions for engine rpm and hydraulic pressure
numerical display, oil and filter replacement time display, display of trouble
code related electronic control and display brightness adjustment. Selection of
user mode is carried out as follows. Normal display mode is changed to
function select mode by turning and holding the select switch on dashboard for
2.5 seconds.

Information
SW

Buzzer cancel
SW
D155AX-5 JETT000200
Monitoring mode Page 9 Prepared by J. Ghesquiere
2-1 OIL, FILTER MAINTENANCE MODE
THIS MODE DISPLAYS OIL AND FILTER MAINTENANCE
PERIOD AND HISTORY OF EXCHANGE.
Information
1-OIL,FILTER SW
MAINTENANCE MODE

Buzzer cancel
ITEM CHANGED HISTORY SW

> >
< <
REMAIN TIME SELECT ITEM WITH CURSOR SW.
ITEM
CHANGE ITEM ( OIL OR FILTER ).

EXCHANGE INTERVAL( DEFAULT )


1ST 2ND
ENGINE OIL 500H 500H
ENGINE OIL FILTER 500H 500H
FUEL FILTER 500H 500H
CORROSION FILTER 1000H 1000H
500h P/L OIL 250H 1000H
P/L OIL FILTER 250H 500H
HYDRAULIC OIL 250H 2000H
HYDRAULIC OIL FILTER 250H 2000H
DAMPER OIL 2000H 2000H
SET RENEWAL WITH SELECT SW. F/D OIL 250H 1000H
Operator Mode ( 1-Oil, Filter Maintenance mode )

12 HSS Filter
D155AX-5 JETT000200
Monitoring mode Page 11 Prepared by J. Ghesquiere
Method of using maintenance mode (No 1)

The maintenance mode shows the replacement interval for


the oil filters and oil on the monitor.
The item is displayed

The item remaining until The number of item that replacement


replacement is displayed has been made until now is displayed
The display items can be displayed in order by operating
D155AX-5 the information switch to the left or right. ( <> ) JETT000200
Monitoring mode Page 12 Prepared by J. Ghesquiere
Method of using
maintenance mode (No 2)

Remarks : To return to the function selection mode,


D155AX-5 JETT000200
Monitoring mode operate
Page 13 the buzzer cancel switch toby J..Ghesquiere
Prepared
Operator Mode (2-Pm clinic mode)

D155AX-5 JETT000200
Monitoring mode Page 14 Prepared by J. Ghesquiere
2-2 PM-CLINIC ASSIST MODE Buzzer cancel
SW

THIS MODE DISPLAYS SENSOR INFORMATION FOR PM-CLINIC.


2-PM CLINIC
ASSIST MODE Information
SW

SELECT ITEM WITH CURSOR SW.


>

<

< >

> <
<
02-BOOST PRESSURE
>
25.4kpa

HOLD DISPLAY WITH SELECT SW.

HOLD MODE
FLICKER
Operator Mode (3-Error code display mode)

D155AX-5 JETT000200
Monitoring mode Page 16 Prepared by J. Ghesquiere
2-3 FAULT CODE DISPLAY MODE

THIS MODE DISPLAYS ELECTRICAL FAULT CODE.


3-FAULT CODE
DISPLAY MODE

Information Buzzer cancel


AUTO DISPLAY. SW SW

- FAULT CODE -
DB10KK
2 sec 2 sec

- FAULT CODE -
AD10MA
2 sec

- FAULT CODE - 2 sec END FAULT


CODE
DB2AMA
WHEN MACHINE HAS NO ELECTRICAL FAULT.
How to check error code for operator.
( 3-Error code display mode )
Information SW
In this mode, the contents of each fault in the machine
are displayed by a 6-digit code on the Display B.
When the user or the operator needs be notified of the error code Buzzer cancel SW
of each fault, this mode is applied.
1
1. Parking lever "ON". Key switch "ON".

2. Turn buzzer cancel SW to [] for 3 seconds.


Display B shows 1
2
3. Turn information SW (>) two times.
Display B shows 2

4. Set buzzer cancel SW in the [] position. 3


If the failure observation function has not grasped
the condition of the machine, the display is as shown
in the display 3
With this function, existing failures can be displayed
up to a maximum 20 items. 4
If multiple failure are occurring, the display automatically
changes every 2 seconds, so check the code.
Display B is shown repeatedly. --- 4
Error code
5. Turn buzzer cancel SW to [] until display B
show normal condition. (Code being output currently is
D155AX-5
flashing) JETT000200
Monitoring mode Page 18 Prepared by J. Ghesquiere
Operator Mode (4-User adjust mode)

D155AX-5 JETT000200
Monitoring mode Page 19 Prepared by J. Ghesquiere
2-4 USER ADJUST MODE

THIS MODE ADJUSTS USER PREFERENCE


Information
4-USER ADJUST SW
MODE

SCROLL ITEM WITH CURSOR SW Buzzer cancel


SW
SELECT ITEM WITH SELECT SW

<

>

ADJUST WITH CURSOR SW. SET VALUE WITH SELECT SW.

< >
3. SERVICE INFORMATION MODE

SERVICE INFORMATION MODE INCLUDES 6-MODES


3-2. THIS MODE DISPLAYS 3-3. THIS MODE DISPLAYS
3-1. THIS MODE CHANGES SPAN OF
OIL OR FILTER EXCHANGE ELECTRICAL FAULT CODE. MACHINE FAULT CODE.

INTERVAL. ( INCLUDE HISTORY ) ( INCLUDE HISTORY )

5-EXCHG. INTVAL. < 6-ELEC.FAULT < 7-MACHINE FAULT


SET MODE CODE MODE >
CODE MODE
>

STANDARD MODE
< > 2.5 SEC +
32542.0h < >
SERVICE SW

10-REAL TIME < 9-LOAD MEMORY <


8-SERVICE ADJUST
MONITORING MODE >
DISPLAY MODE > MODE
3-6. THIS MODE DISPLAYS SENSOR 3-5. THIS MODE DISPLAYS LOAD
MEMORIES OF MACHINE. 3-4. THIS MODE CHANGES SOME
INFORMATION FOR TROUBLE
SHOOTING. ( VOLTAGE, CURRENT, MACHINE PARAMETER OR
PRESSURE, SPEED, TEMPERATURE ) . MODE SELECTION.

3-7. THIS MODE 2 MONITORED


11-DUAL DISPLAY
CAN BE DISPLAYED
MONITORING MODE
SIMULATANEOUSLY.
Display in Service mode

10

D155AX-5
11 JETT000200
Monitoring mode Page 22 Prepared by J. Ghesquiere
3-1 EXCHANGE INTERVAL MODE
THIS MODE CHANGES SPAN OF OIL OR FILTER EXCHANGE
5-EXCHG. INTVAL.
SET MODE
SCROLL ITEM WITH CURSOR SW.
SELECT ITEM WITH SELECT SW.
> >
< <

ITEM

EXCHANGE INTERVAL (DEFAULT )


1ST 2ND
ADJUST WITH CURSOR AND SHIFT UP/DOWN SW. ENGINE OIL 500H 500H
ENGINE OIL FILTER 500H 500H
FUEL FILTER 500H 500H
CORROSION FILTER 1000H 1000H
P/L OIL 250H 1000H
P/L OIL FILTER 250H 500H
HYDRAULIC OIL 250H 2000H
> > HYDRAULIC OIL FILTER250H 2000H
DAMPER OIL 2000H 2000H
F/D OIL 250H 1000H
HSS FILTER 250H 1000H

THIS MODE CAN CHANGE 2ND - INTERVAL


SET VALUE WITH SELECT SW.
How to adjust maintenance interval
In the mode, you can check and set the maintenance interval times of
various filters and oils which are the bases of the maintenance display
function in the operator mode.
1. Parking lever "ON". Key switch "ON" . 1
2. Turn buzzer cancel SW to [] and service SW "ON" for 3 seconds.
Display B shows 1
3. Set buzzer cancel SW in the [] position
Display B shows 2

Selecting and displaying maintenance item 2


1. Operate information switch on the maintenance item
selection screen to select a maintenance item.
[>] : Next code
Code Maintenance item
[<] : Previous code

2. Display the maintenance item selection screen


by operating buzzer cancel switch.

[ ] : Execute item.
D155AX-5
Replacement interval time (SetJETT000200
Monitoring mode Page 24 Prepared by J. Ghesquiere
If item shown at right are example.
3
If the replacement interval does not
need to be changed, finish the operation
on this screen. Changing replacement interval time. Example
If the replacement interval needs to
be changed, go to step.
Changing replacement interval
time.
1. Changing the set time by information SW, [ ] : Enter change.
shift-up, shift-down button. 3
[ >] : Move cursor to right. 4
[ <] : Move cursor to left
[ UP ] : Increase number
[ DOWN ] : Decrease number
If you do not use the maintenance
2. If the input time is correct, enter the change
function, set the time to 0
of setting by buzzer cancel switch.
3. If the change is finished normally
the information display screen appears
after the screen shown at right.
Display B shows 4
If the change is not finished normally, 6
D155AX-5 JETT000200
Display
Monitoring mode B shows 6 Try again. Page 25 Prepared by J. Ghesquiere
Troubleshooting
TROUBLESHOOTING Electric system Mechanical system
Normal condition Abnormal condition error codes error codes

Contact your Komatsu Abnormality code Display in the case


E01 where no codes are
distributor E02 recorded.
immediately for repairs. CALL E03 Error code
CALL E04 Record No.(Up to 20) (Code being output Number of past
* Method of deleting error code occurrences
currently is flashing)
UP
While a error code to be deleted, operate
shift-up switch or shift-down switch.
UP or DOWN Delete error code. DOWN
* A error code which is being output currently
(which is flashing) cannot be deleted. Time measured by
Time measured by service service meter after
The mechanical system error codes cannot be deleted.
D155AX-5
meter after first occurrence
JETT000200
Monitoring mode Page 26 last occurrence
Prepared by J. Ghesquiere
MONITOR PANEL (Error display) When an error code appears on the displays panel B
(Multi-information), take appropriate remedies based
upon the table below.

AbnormalityMethod of displaying abnormality


code Display Caution Buzzer Abnormality Remedy

Lock-up torque converter does The automatic function stop and


not come ON. some functions stop, but it is
E01 X Dual tilt does not work. still possible to carry out
operations.
Please contact your Komatsu
distributor immediately for repairs.
Does not shift up or shift down If user stops engine and then
Blade pitch mechanism starts again, operations are
E02 X X X
does not work. possible without limit functions.
However, user must be careful.
Please contact your Komatsu
distributor immediately for repairs.
Number of speed ranges that
can be used is limited. Move machine to a safe place.
Engine does not run at full then contact your Komatsu
speed. distributor immediately for repairs.
CALL Excessive shock when shifting
X X X
gear.
E03 Turning ability becomes poor
Excessive braking shock.
Abnormality in engine water
temperature sensor.

CALL Engine control impossible. Stop machine, then contact your



X Travel impossible. Komatsu distributor immediately
X X
Machine does not stop. for repairs.
E04
D155AX-5 JETT000200
Monitoring mode Page 27 Prepared by J. Ghesquiere
3-2 ELECTRICAL FAULT DISPLAY MODE
THIS MODE DISPLAYS ELECTRICAL FAULT CODE.
6-ELEC.FAULT
CODE MODE

Information
SW
Buzzer cancel
Service SW SW
OCCURRENCE
FAULT CODE ACTIVE OR NOT INDICATE
> >

< <

OLDEST SMR NEWEST SMR FAULT CODE ( EXAMPLE)


ADA1KA COMMON-RAIL INJECTOR #1 CIRCUIT IS OPEN
DAFRKR NETWORK HAS TROUBLES ( MON. LINE )
DB2RKR NETWORK HAS TROUBLES ( ENG. LINE )
DK30KB S/T POTENTIO CIRCUIT IS SHORTED
DXH8KB FORWARD CLUTCH SOLENOID IS SHORTED
DXH8KA FORWARD CLUTCH SOLENOID CIRCUIT IS OPEN
CLEAR FAULT HISTORY WITH SHIFT UP/DOWN SW. 1380MW LOCK-UP CLUTCH HAS TROUBLES etc.
WHEN MACHINE HAS NO ELECTRICAL FAULT
How to check error code (EE)
* Electric system error code display mode. 1
In this mode, you can check the past electric system error codes.
1. Parking lever "ON". Key switch "ON" .
2. Turn buzzer cancel SW to [] and service SW "ON" for 3 seconds.
2
Display B shows 1
3. Turn information SW (>) one time.
Display B shows 2 3
4. Set buzzer cancel SW in the [] position
Display A shows "EE". Display B shows 3 or 4
Display in the case where no codes are recorded. Error code
If no error codes have been output up to now, (Code being output Number of past
Record No.(Up to 20) occurrences
the display B displays as shown at right 3 currently is flashing)
* Display in the case where 1 or more codes are recorded.
If any error code has been output up to now,
4
the display B displays as shown at right. 4
: Flashing and lighting of error code.
Flashing: Code is being output currently.
Lighting: Code is not being output currently.
: Operation to take when multiple codes are recorded. Time measured by service Time measured by service
When multiple codes are recorded, they can be displayed meter after first occurrence meter after last occurrence
one by one by operating information SW.
(>) : Next code. 22h
Display A
(<) : Previous code. 532h
: Method of deleting error code. Present
While a error code to be deleted, operate shift-up button or shift-down button. Display B
[UP] or [DOWN]: Delete error code.
D155AX-5 JETT000200
* A error
Monitoring modecode which is being output currently (which Page
is flashing)
29 cannot be deleted. Prepared by J. Ghesquiere
3-3 MACHINE FAULT DISPLAY MODE
THIS MODE DISPLAYS MACHINE FAULT CODE.
( ACTIVATE CAUTION IS RECORDS AS MACHINE FAULT CODE )
7-MACHINE FAULT
CODE MODE

Information
SW
Buzzer cancel
SW
OCCURRENCE
FAULT CODE ACTIVE OR NOT INDICATE

> >

< <
FAULT CODE

OLDEST SMR NEWEST SMR 6001NS HYDRAULIC OIL OR HSS DRAIN OIL TEMPERATURE
J1T0ZG HSS CHARGE OIL PRESSURE LOW
0301NS COOLANT TEMPERATURE HIGH
0301ZK COOLANT LEVEL LOW
1300NS P/L OIL TEMPERATURE HIGH
WHEN MACHINE HAS NO MACHINE A020ZG ENGINE OIL PRESSURE LOW
AB00KN CHARGE LOW
FAULT.
How to check error code (bE)
* Mechanical system error code display mode. 1
In this mode, you can check the past mechanical system error codes.
1. Parking lever "ON". Key switch "ON" .
2. Turn buzzer cancel SW to [] and service SW "ON" for 3 seconds.
Display B shows 1
2
3. Turn information SW (>) two times.
Display B shows 2
4. Set buzzer cancel SW in the [] position 3
Display A shows "bE". Display B shows 3 or 4.
Display in the case where no codes are recorded.
If no error codes have been output up to now,
Error code
the display B displays as shown at right 3 (Code being output Number of past
* Display in the case where 1 or more codes are recorded. Record No.(Up to 20) currently is flashing) occurrences
If any error code has been output up to now,
the display B displays as shown at right. --- 4.
4
: Flashing and lighting of error code.
Flashing: Code is being output currently.
Lighting: Code is not being output currently.
: Operation to take when multiple codes are recorded. Time measured by service meter Time measured by service meter
When multiple codes are recorded, they can be displayed after first occurrence after last occurrence
one by one by operating information SW.
(>) : Next code. Display A
(<) : Previous code.
: Method of deleting error code. 532h 623h
The mechanical system error codes cannot be deleted. Present Display B
SMR
D155AX-5 JETT000200
Monitoring mode Page 31 Prepared by J. Ghesquiere
3-4 SERVICE ADJUST MODE

THIS MODE CHANGES SOME MACHINE PARAMETER OR MODE SELECTION

8-SERVICE ADJUST
MODE Information
SW
Buzzer cancel
SW

SET ITEM IDENTIFIER WITH CURSOR SW AND SHIFT UP/DOWN SW.

ITEM IDENTIFIER

Service SW
CURSOR < > ITEM ( EXAMPLE )
UP
CONTROLLER ADJUSTMENT
MACHINE SPECIFICATION SET
BRAKE POTENTIO ADJUST SET
HSS NEUTRAL ADJUST
DOWN
MACHINE PITCH ANGLE SENSOR ADJUST
CYLINDER CUT-OUT etc.
SELECT ITEM WITH SELECT SW.
3-4 SERVICE ADJUST MODE

D155AX-5 JETT000200
Monitoring mode Page 33 Prepared by J. Ghesquiere
0002 : Steering and Transmission controller specification set

This code (0002) is used to initialized the specification codes recognized


by
the steering controller and the set values of the memory in the1 controller.
The specification code is displayed on the lower line.
* Adjustment method
1. Parking lever "ON". Key switch "ON" . 2
2. Turn buzzer cancel SW to [] and service SW "ON" for 3 seconds.
Display B shows 1
3. Turn information SW (>) three times. 3
Display B shows 2
4. Set buzzer cancel SW in the [] position
Display A shows "Cb". Display B shows 3 4 0 0 0 2 - S E L EC T NO .
5. Set the information SW (>) three times.
Press the shift-up button two times.
Display B shows 4
6. Set buzzer cancel SW in the [] position
5 0 0 0 2 - S / T S . CODE
Display B shows 5 4 4 4 <- CODE
7. Set buzzer cancel SW in the [] position
and check that the caution buzzer sounds.
Display A
8. Check that the displayed specification code has changed from [4*4] to [444].
* If specification code [444] is not displayed, the controller wiring harness or
the controller unit may be defective.
* Even if this code is turned off the setting is effective. Display B
9. Turn buzzer cancel SW to [] until display B show normal condition.

D155AX-5 JETT000200
Monitoring mode Page 34 Prepared by J. Ghesquiere
0004 : How to adjust Machine specification set
This code (0004) is used to have the machine specification recognized by
the controllers which compose the system.
The machine specification code is displayed on the lower line. (Display
B) 1

Adjustment method
Since this code is reset when Steering and Transmission controller 2
specification set is executed, adjust it after that.
1. Parking lever "ON". Key switch "ON" .
2. Turn buzzer cancel SW to [] and service SW "ON" for 3 seconds. 3
Display B shows 1
3. Turn information SW (>) three times.
Display B shows 2
4. Set buzzer cancel SW in the [] position
4
Display A shows "Cb". Display B shows 3.
5. Turn information SW (>) three times.
Press the shift-up button four times.
5 0 0 0 4 - BODY T YP E .
Display B shows 4. 0 0 <- C ODE
6. Set buzzer cancel SW in the [] position
Display B shows 5.
No. Specification
7. Select the code of the machine specification by shift-up button. Display A
8. Set buzzer cancel SW in the [] position 00 Standard
and check that caution buzzer sounds.
* Be sure to match the setting to 10 Pitch dozer
Display B
the machine specification. 80 -----
* Even if this code is turned off the setting
90 -----
is effective.
D155AX-5 JETT000200
9.Monitoring
Turn buzzer
mode cancel SW to [] until display B shows normal condition.
Page 35 Prepared by J. Ghesquiere
0005 : Brake potentiometer initial set
* This code (0005) is used to adjust the zero point of the brake pedal potentiometer.
* The deviation from the standard value is indicated by voltage on the lower line. ( Display B )
( Display range : -2500 - 2500 ) Criteria : -100 +100 mV
Adjustment method 1 5 - E XC HG . I NT V A L
1. Check that the brake pedal is in neutral (It is not pressed.) S E T MOD E
2. Parking lever "ON". Key switch "ON" .
3. Turn buzzer cancel SW to [] and 2
service SW "ON" for 3 seconds.
Display B shows 1.
4. Turn information SW (>) three times. 3 0 0 0 0 - S E L E C T NO .
Display B shows 2.
5. Set buzzer cancel SW in the [] position
Display A shows "Cb". Display B shows 3. 4
6. Set the information SW (>) three times.
Press the shift-up button five times.
Display B shows 4 5
7. Set buzzer cancel SW in the [] position
Display B shows 5
8. Set buzzer cancel SW in the [] position Display A
and check that the caution buzzer sounds.
This adjustment is performed to have the zero point of the potentiometer
recognized by the controller, It is not performed.
* Even if this adjustment is performed the display of the lower line Display B
does not change.
D155AX-5 JETT000200
*Monitoring
Even ifmode
this code is turned off the setting is effective.
Page 36 Prepared by J. Ghesquiere
0006 : HSS pump neutral adjustment (HSS spec.)
This code is used to solve a problem in the straight travel performance
of the HSS steering.
The HSS oil pressure is indicated on the lower line.

Adjustment method 1 (Check of HSS differential


pressure and deviation direction):
a Before performing this adjustment, check the differential pressure of
the HSS pump to see if the straight travel performance needs to be
adjusted.
i) Run the engine at high idling with the parking brake lever in the
LOCK position.
ii) Set the monitor panel in the real-time monitoring mode (5R) and
execute it to the following code.
Monitoring code:
50500 (HSS differential oil pressure)
iii) Check the indicated differential pressure to see if the straight travel
performance needs to be adjusted.
If the differential pressure is 2 MPa or lower, the straight travel
performance does not need to be adjusted. In this case, finish the
work.
If the differential pressure is higher than 2 MPa, perform the
following adjustment step.
iv) Run the engine at high idling and tilt the PCCS lever to the right end and return it and measure the differential pressure and tilt
it to the left end and return it and measure the differential pressure, and then judge the deviation direction from the measured
differential pressure.
The machine deviates during travel in the lever operation direction in which the differential pressure is higher.
D155AX-5 JETT000200
Monitoring mode Page 37 Prepared by J. Ghesquiere
0006 : HSS pump neutral adjustment (HSS spec.)

Adjustment method 2 (Adjustment of neutral position of


HSS):
Since the steering circuit will be relieved, take care of safety around the
machine and keep pressing the brake pedal securely during adjustment.
i) Set the monitor panel in the adjustment mode.
ii) Set the parking brake lever in the FREE position and keep pressing
the brake pedal securely and run the engine at high idling.
iii) Turn the PCCS lever fully in the opposite direction to the deviating
direction and keep it that position.
iv) Set the buzzer cancel switch (4) in the [] position and return the
PCCS lever to the neutral position.
It takes about 1 minutes to complete the adjustment (The
progress of the adjustment is displayed graphically on the
engine speed display section of the monitor panel).
v) When the adjustment is completed, the all segments of the engine
speed display section of the monitor panel light up and start flashing.

Adjustment procedure 3 (Check of adjustment): Check


that the differential pressure in the HSS pump is in the
normal range according to Adjustment method 1 above.
Monitoring code:
50500 (HSS differential pressure)
Normal range: Max. 2 MPa {20.4kg/cm2}
Even if this code is turned off, the setting is effective.

D155AX-5 JETT000200
Monitoring mode Page 38 Prepared by J. Ghesquiere
0007 : Engine deceleration-cut mode
* This code is used to stop the auto-deceleration function of the engine and check the high idling
speed of the engine singly.
* The deviation from the standard value is indicated by voltage on the lower line. ( Display B )
( Display range : 0 - 3000 ) 1 5 - E XC HG . I NT V A L
Adjustment method S E T MOD E
1. Check that the brake pedal is in neutral (It is not pressed.)
2. Parking lever "ON". Key switch "ON" . 2
3. Turn buzzer cancel SW to [] and
service SW "ON" for 3 seconds.
Display B shows 1.
3 0 0 0 0 - S E L E C T NO .
4. Turn information SW (>) three times.
Display B shows 2.
4
5. Set buzzer cancel SW in the [] position
Display A shows "Cb". Display B shows 3.
6. Set buzzer cancel SW in the [] position
Display B shows 4
7. Set buzzer cancel SW in the [] position
and check that the caution buzzer sounds.
*If this code is turned off, its function is turned off.

D155AX-5 JETT000200
Monitoring mode Page 39 Prepared by J. Ghesquiere
0008 : How to check failure injection

850 Not
rpm Example
Good
Injection No
1 2 3 4 5 ?6 ENG rpm
? ? ? ? ? 800
? ? ? ? ? 800
? ? ? ? ? 800
? ? ? ? ? 800
? ? ? ? ? 800
? ? ? ? ? 850

D155AX-5 JETT000200
Monitoring mode Page 40 Prepared by J. Ghesquiere
0009 : Pitch angle sensor initial set
* This code (0009) is used to adjust the zero neutral position and
installation error of the pitch angle sensor..
* The engine speed is displayed on the lower line (Display range: -2500 2500).

Adjustment method 1 5 - E XC HG . I NT V A L
1. Parking lever "ON". Key switch "ON" . S E T MOD E
2. Turn buzzer cancel SW to [] and
service SW "ON" for 3 seconds. 2
Display B shows 1
3. Turn information SW (>) three times.
Display B shows 2 3 0 0 0 0 - S E L E C T NO .
4. Set buzzer cancel SW in the [] position
Display A shows "Cb". Display B shows 3.
5. Set the information SW (>) three times. 4
Press the shift-down button one time.
Display B shows 4
5
6. Set buzzer cancel SW in the [] position
Display B shows 5
* Even if the neutral position of the brake pedal is adjusted, Display A
the display of the lower line does not change.
* Even if this code is turned off the setting is effective.
Display B

D155AX-5 JETT000200
Monitoring mode Page 41 Prepared by J. Ghesquiere
1005 : Fan 100% Speed mode [ 0010 : Fan 70% speed mode ]
* This code (1005) forcedly sets the rpm of cooling fan at approximately 100 %.
* The lower port displays data for factory adjustment. ( Display B )
Adjustment value at high idling: -100 +100
Instruction for use. 1
1. Parking lever "ON". Key switch "ON" .
2. Turn buzzer cancel SW to [] and
service SW "ON" for 3 seconds. 2
Display B shows 1.
3. Turn information SW (>) three times.
Display B shows 2. 3
4. Set buzzer cancel SW in the [] position
Display A shows "Cb". Display B shows 3.
5. Press the shift-up button one time. 4
Set the information SW (>) two times.
Press the shift-up button five times.
6. Set buzzer cancel SW in the [] position. 5
Display B shows 5
7. Set buzzer cancel SW in the [] position
and check that the caution buzzer sounds.
Display A

* The function is enabled the rpm of cooling fan to approximately 100 %.


* Ending this code disables the function.
Display B

0010 : Fan 70% speed mode -- for


D155AX-5
Monitoring mode
test mode
Page 42
JETT000200
Prepared by J. Ghesquiere
Adjusting steering lever potentiometer Adjustment mode: [Cb]
1. Steering lever neutral set
1. This code is used to adjust the steering
potentiometer neutral position of the PCCS
lever.
2. The output signal of steering potentiometer
Voltage range: 05000 mV
from displayed by voltage on the display B.
Adjustment 1. Shift the PCCS lever in the steering neutral position.
method: 2. Set buzzer cancel SW in the [] position and check that the caution sounds.
2. Steering lever left set
1. This code is used to adjust the maximum left
steering potentiometer neutral position of the
PCCS lever.
Voltage range: 05000 mV
Adjustment 1. Set the PCCS lever to the left steering stroke end.
method: 2. Set buzzer cancel SW in the [] position and check that the caution sounds.
3. Steering lever right set
1. This code is used to adjust the maximum right
steering potentiometer neutral position of the
PCCS lever.
Voltage range: 05000 mV
Adjustment 1. Set the PCCS lever to the right steering stroke end.
method: 2. Set buzzer cancel SW in the [] position and check that the caution sounds.
D155AX-5
Monitoring mode * Even after adjustment, thePage
display
43 B does not change. JETT000200
Prepared by J. Ghesquiere
2222 : HSS lever initial current set
When the steering start feeling is different by the steering direction,
this code is used to adjust the turning radius at the start of steering.
The current to drive the HSS pump EPC solenoid is displayed on 1 5 - E XC HG . I NT V A L
the lower line [Display range: 350 (Left end) 0 350 (Right end)].
Adjustment method: S E T MOD E
i) Set the parking lever to FREE position.
ii) Gradually turning the PCCS lever to the left or right, display and
2
keep the current to be set.
If the lever is turned to the left, the current becomes
negative. 3 0 0 0 0 - S E L E C T NO .
If the lever is turned to the right, the current becomes
positive.
iii) Set buzzer cancel switch in the [] position and check that the 4
caution buzzer sounds.
As the set current is increased in the positive or negative direction,
the turning radius at the start of steering is decreased (the machine
turns more quickly).
The figure at right is an example that the set current for steering to
the left is reduced to increase the turning radius.
Even if this code is turned off, the setting is effective.

D155AX-5 JETT000200
Monitoring mode Page 44 Prepared by J. Ghesquiere
9997 : High idling limit mode

This code is used to limit the use high idling speed.

The limited speed (0 400) is displayed on the lower 1


line.
Limit range: High idling speed 400rpm
Using method: 2
i) Select a limit speed by setting information switch in
the [ > ] position or [ < ] position.
3
ii) Set buzzer cancel switch in the [] position and check
that the caution buzzer sounds.
If the high idling speed is limited, the engine 4
speed is not raised to the normal high idling level
even if the fuel control dial is controlled so.
Even if this code is turned off, the setting is
effective.

D155AX-5 JETT000200
Monitoring mode Page 45 Prepared by J. Ghesquiere
9998 : Gear speed limit mode

This code is used to limit the use of the 3 gear speeds.


The usable gear speeds are displayed by bits on the 11 5 - E X C HG . I NT V A L .
lower line (in the order of the 3rd, 2nd, and 1st from
the left). S E T MO D E
Using method: 22 8 - S E R V I C E A D J U S T
Limit or allow the use of the maximum gear speed by MO D E
operating information switch and buzzer cancel switch.
[>]:Do not prohibit shifting to 3rd gear speed. 33 0 0 0 0 - S E L E C T NO .
[<]: Prohibit shifting to 3rd gear speed.
[]: Enter the selection.
44
Display on lower line [o]: Gear speed is effective.
Display on lower line [_]: Gear speed is not effective.
If the use of a gear speed is limited, the transmission 5
is not shifted to that gear speed even if the gear shift-
up switch is operated.
Even if this code is turned off, the setting is effective.

D155AX-5 JETT000200
Monitoring mode Page 46 Prepared by J. Ghesquiere
3-5 MACHINE LOAD MEMORY DISPLAY MODE

THIS MODE DISPLAYS LOAD MEMORIES OF MACHINE.


9-LOAD MEMORY
DISPLAY MODE

SCROLL ITEM WITH CURSOR SW.


ITEM SELECT ITEM WITH SELECT SW.

> >

< <

VALUE
Buzzer cancel
SW
Information
SW

Service SW
3-6 SERVICE MONITORING MODE

THIS MODE DISPLAYS SENSOR INFORMATION FOR TROUBLE SHOOTING.


10-REAL TIME
MONITORING MODE

SET ITEM IDENTIFIER WITH CURSOR SW AND SHIFT UP/DOWN SW.

ITEM IDENTIFIER

00000

CURSOR < >

ITEM ( EXAMPLE )
SELECT ITEM WITH SELECT SW.
ENGINE SPEED
LEVER POTENTIO VOLTAGE
HYDRAULIC PRESSURE
HOLD DISPLAY WITH SELECT SW. HYDRAULIC TEMPERATURE
COOLANT TEMPERATURE
P/L OIL TEMPERATURE
ECMV SOLENOID CURRENT
TRIGGER SW CONDITION
CONTROLLER VERSION
HOLD MODE etc.
FLICKER
Monitoring mode table

D155AX-5 JETT000200
Monitoring mode Page 49 Prepared by J. Ghesquiere
Information on bit display codes
Examples of display of bit information
The display position of the bit information in the Real-
time monitoring mode (Display of only 1 item) is different
from that in the Dual display monitoring mode
(Simultaneous display of 2 items).
The bit information is displayed by [_] for OFF and [o] for
ON in the places (a) (h).
The state of each item shown below is the condition for
turning on the bit.

40900: Engine controller input signal 1


(a): Starting switch signal C: Input
(b): (Unused)
(c): (Unused)
(d): Low engine oil pressure switch: ON
(e): High engine oil pressure switch: ON
( f ): (Unused)
(g): (Unused)
(h): Model selection signal 1: ON

D155AX-5 JETT000200
Monitoring mode Page 50 Prepared by J. Ghesquiere
Display A
Dual display monitoring mode
In this mode, 2 monitored items can be displayed simultaneously.
1. Selecting and executing mode
1. Select Dual display monitoring mode on the display A. Display B
If the mode selected, code dR is displayed display A.
and title is displayed display B.
2. Display the monitoring code input display B by buzzer
cancel switch and shift-up or shift down button.
2. Selecting and entering monitored items.

1. On the code input display B, input the 5-digit codes of items


to be monitored to the upper line and lower lines by
information SW, shift-up button and shift-down button.

2. After inputting the codes, display the display B by buzzer


cancel switch.
* If the input codes are normal, the display B shown at right
appears. ----- 1 Normal
* If the input codes are abnormal, the code input display B
appears again after the display B shown at right. ----- 2 1
3. When operating machine in monitoring mode.
Abnormal
* If the parking brake lever is set in the FREE position,
D155AX-5
Display A displays normally. And the machine can be
2
JETT000200
Monitoring mode Page 51 Prepared by J. Ghesquiere

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