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T/C Outlet
oil temp'
Fuel
gauge
MACHINE
DIRECTION T/M SPEED
Display B
(Multi- Caution Lamps
information)
D155AX-5 JETT000200
Monitoring mode Page 2 Prepared by J. Ghesquiere
Front panel
Buzzer cancel
Auto shift down switch
switch
< >
Buzzer cancel SW
SELECT CANCEL
CHARGE
[]
Information SW
Service Mode
Screen returns
Buzzer cancel SW Execute mode
Buzzer cancel
OFF Information SW SW
D155AX-5 JETT000200
Monitoring mode Page 6 Prepared by J. Ghesquiere
Information Buzzer cancel
MESSAGE BLOCK SW SW
3-1. OIL AND FILTER EXCHANGE INTERVAL SET MODE 8-SERVICE ADJUST
3-2. ELECTRICAL FAULT CODE DISPLAY MODE MODE
3-3. MACHINE FAULT CODE ( ACTIVATED CAUTION ) DISPLAY MODE 9-LOAD MEMORY
DISPLAY MODE
3-4. SERVICE ADJUST MODE
3-5. LOAD MEMORY DISPLAY MODE 10-REAL TIME
11-DUAL DISPLAY MONITORING MODE
3-6. REAL TIME MONITORING MODE MONITORING MODE
3-7. DUAL DISPLAY MONITORING MODE
1. STANDARD MODE
32542.0h
AUTO SHIFT MODE ( F1-R1, F1-R2, F2-R2 )
E03+CALL E03 ALERTS SERIOUS TROUBLE. MOVE THE MACHIE SAFE AREA
32542.0h AND CALL SERVICE
Information
SW
Buzzer cancel
SW
D155AX-5 JETT000200
Monitoring mode Page 9 Prepared by J. Ghesquiere
2-1 OIL, FILTER MAINTENANCE MODE
THIS MODE DISPLAYS OIL AND FILTER MAINTENANCE
PERIOD AND HISTORY OF EXCHANGE.
Information
1-OIL,FILTER SW
MAINTENANCE MODE
Buzzer cancel
ITEM CHANGED HISTORY SW
> >
< <
REMAIN TIME SELECT ITEM WITH CURSOR SW.
ITEM
CHANGE ITEM ( OIL OR FILTER ).
12 HSS Filter
D155AX-5 JETT000200
Monitoring mode Page 11 Prepared by J. Ghesquiere
Method of using maintenance mode (No 1)
D155AX-5 JETT000200
Monitoring mode Page 14 Prepared by J. Ghesquiere
2-2 PM-CLINIC ASSIST MODE Buzzer cancel
SW
<
< >
> <
<
02-BOOST PRESSURE
>
25.4kpa
HOLD MODE
FLICKER
Operator Mode (3-Error code display mode)
D155AX-5 JETT000200
Monitoring mode Page 16 Prepared by J. Ghesquiere
2-3 FAULT CODE DISPLAY MODE
- FAULT CODE -
DB10KK
2 sec 2 sec
- FAULT CODE -
AD10MA
2 sec
D155AX-5 JETT000200
Monitoring mode Page 19 Prepared by J. Ghesquiere
2-4 USER ADJUST MODE
<
>
< >
3. SERVICE INFORMATION MODE
STANDARD MODE
< > 2.5 SEC +
32542.0h < >
SERVICE SW
10
D155AX-5
11 JETT000200
Monitoring mode Page 22 Prepared by J. Ghesquiere
3-1 EXCHANGE INTERVAL MODE
THIS MODE CHANGES SPAN OF OIL OR FILTER EXCHANGE
5-EXCHG. INTVAL.
SET MODE
SCROLL ITEM WITH CURSOR SW.
SELECT ITEM WITH SELECT SW.
> >
< <
ITEM
[ ] : Execute item.
D155AX-5
Replacement interval time (SetJETT000200
Monitoring mode Page 24 Prepared by J. Ghesquiere
If item shown at right are example.
3
If the replacement interval does not
need to be changed, finish the operation
on this screen. Changing replacement interval time. Example
If the replacement interval needs to
be changed, go to step.
Changing replacement interval
time.
1. Changing the set time by information SW, [ ] : Enter change.
shift-up, shift-down button. 3
[ >] : Move cursor to right. 4
[ <] : Move cursor to left
[ UP ] : Increase number
[ DOWN ] : Decrease number
If you do not use the maintenance
2. If the input time is correct, enter the change
function, set the time to 0
of setting by buzzer cancel switch.
3. If the change is finished normally
the information display screen appears
after the screen shown at right.
Display B shows 4
If the change is not finished normally, 6
D155AX-5 JETT000200
Display
Monitoring mode B shows 6 Try again. Page 25 Prepared by J. Ghesquiere
Troubleshooting
TROUBLESHOOTING Electric system Mechanical system
Normal condition Abnormal condition error codes error codes
Information
SW
Buzzer cancel
Service SW SW
OCCURRENCE
FAULT CODE ACTIVE OR NOT INDICATE
> >
< <
Information
SW
Buzzer cancel
SW
OCCURRENCE
FAULT CODE ACTIVE OR NOT INDICATE
> >
< <
FAULT CODE
OLDEST SMR NEWEST SMR 6001NS HYDRAULIC OIL OR HSS DRAIN OIL TEMPERATURE
J1T0ZG HSS CHARGE OIL PRESSURE LOW
0301NS COOLANT TEMPERATURE HIGH
0301ZK COOLANT LEVEL LOW
1300NS P/L OIL TEMPERATURE HIGH
WHEN MACHINE HAS NO MACHINE A020ZG ENGINE OIL PRESSURE LOW
AB00KN CHARGE LOW
FAULT.
How to check error code (bE)
* Mechanical system error code display mode. 1
In this mode, you can check the past mechanical system error codes.
1. Parking lever "ON". Key switch "ON" .
2. Turn buzzer cancel SW to [] and service SW "ON" for 3 seconds.
Display B shows 1
2
3. Turn information SW (>) two times.
Display B shows 2
4. Set buzzer cancel SW in the [] position 3
Display A shows "bE". Display B shows 3 or 4.
Display in the case where no codes are recorded.
If no error codes have been output up to now,
Error code
the display B displays as shown at right 3 (Code being output Number of past
* Display in the case where 1 or more codes are recorded. Record No.(Up to 20) currently is flashing) occurrences
If any error code has been output up to now,
the display B displays as shown at right. --- 4.
4
: Flashing and lighting of error code.
Flashing: Code is being output currently.
Lighting: Code is not being output currently.
: Operation to take when multiple codes are recorded. Time measured by service meter Time measured by service meter
When multiple codes are recorded, they can be displayed after first occurrence after last occurrence
one by one by operating information SW.
(>) : Next code. Display A
(<) : Previous code.
: Method of deleting error code. 532h 623h
The mechanical system error codes cannot be deleted. Present Display B
SMR
D155AX-5 JETT000200
Monitoring mode Page 31 Prepared by J. Ghesquiere
3-4 SERVICE ADJUST MODE
8-SERVICE ADJUST
MODE Information
SW
Buzzer cancel
SW
ITEM IDENTIFIER
Service SW
CURSOR < > ITEM ( EXAMPLE )
UP
CONTROLLER ADJUSTMENT
MACHINE SPECIFICATION SET
BRAKE POTENTIO ADJUST SET
HSS NEUTRAL ADJUST
DOWN
MACHINE PITCH ANGLE SENSOR ADJUST
CYLINDER CUT-OUT etc.
SELECT ITEM WITH SELECT SW.
3-4 SERVICE ADJUST MODE
D155AX-5 JETT000200
Monitoring mode Page 33 Prepared by J. Ghesquiere
0002 : Steering and Transmission controller specification set
D155AX-5 JETT000200
Monitoring mode Page 34 Prepared by J. Ghesquiere
0004 : How to adjust Machine specification set
This code (0004) is used to have the machine specification recognized by
the controllers which compose the system.
The machine specification code is displayed on the lower line. (Display
B) 1
Adjustment method
Since this code is reset when Steering and Transmission controller 2
specification set is executed, adjust it after that.
1. Parking lever "ON". Key switch "ON" .
2. Turn buzzer cancel SW to [] and service SW "ON" for 3 seconds. 3
Display B shows 1
3. Turn information SW (>) three times.
Display B shows 2
4. Set buzzer cancel SW in the [] position
4
Display A shows "Cb". Display B shows 3.
5. Turn information SW (>) three times.
Press the shift-up button four times.
5 0 0 0 4 - BODY T YP E .
Display B shows 4. 0 0 <- C ODE
6. Set buzzer cancel SW in the [] position
Display B shows 5.
No. Specification
7. Select the code of the machine specification by shift-up button. Display A
8. Set buzzer cancel SW in the [] position 00 Standard
and check that caution buzzer sounds.
* Be sure to match the setting to 10 Pitch dozer
Display B
the machine specification. 80 -----
* Even if this code is turned off the setting
90 -----
is effective.
D155AX-5 JETT000200
9.Monitoring
Turn buzzer
mode cancel SW to [] until display B shows normal condition.
Page 35 Prepared by J. Ghesquiere
0005 : Brake potentiometer initial set
* This code (0005) is used to adjust the zero point of the brake pedal potentiometer.
* The deviation from the standard value is indicated by voltage on the lower line. ( Display B )
( Display range : -2500 - 2500 ) Criteria : -100 +100 mV
Adjustment method 1 5 - E XC HG . I NT V A L
1. Check that the brake pedal is in neutral (It is not pressed.) S E T MOD E
2. Parking lever "ON". Key switch "ON" .
3. Turn buzzer cancel SW to [] and 2
service SW "ON" for 3 seconds.
Display B shows 1.
4. Turn information SW (>) three times. 3 0 0 0 0 - S E L E C T NO .
Display B shows 2.
5. Set buzzer cancel SW in the [] position
Display A shows "Cb". Display B shows 3. 4
6. Set the information SW (>) three times.
Press the shift-up button five times.
Display B shows 4 5
7. Set buzzer cancel SW in the [] position
Display B shows 5
8. Set buzzer cancel SW in the [] position Display A
and check that the caution buzzer sounds.
This adjustment is performed to have the zero point of the potentiometer
recognized by the controller, It is not performed.
* Even if this adjustment is performed the display of the lower line Display B
does not change.
D155AX-5 JETT000200
*Monitoring
Even ifmode
this code is turned off the setting is effective.
Page 36 Prepared by J. Ghesquiere
0006 : HSS pump neutral adjustment (HSS spec.)
This code is used to solve a problem in the straight travel performance
of the HSS steering.
The HSS oil pressure is indicated on the lower line.
D155AX-5 JETT000200
Monitoring mode Page 38 Prepared by J. Ghesquiere
0007 : Engine deceleration-cut mode
* This code is used to stop the auto-deceleration function of the engine and check the high idling
speed of the engine singly.
* The deviation from the standard value is indicated by voltage on the lower line. ( Display B )
( Display range : 0 - 3000 ) 1 5 - E XC HG . I NT V A L
Adjustment method S E T MOD E
1. Check that the brake pedal is in neutral (It is not pressed.)
2. Parking lever "ON". Key switch "ON" . 2
3. Turn buzzer cancel SW to [] and
service SW "ON" for 3 seconds.
Display B shows 1.
3 0 0 0 0 - S E L E C T NO .
4. Turn information SW (>) three times.
Display B shows 2.
4
5. Set buzzer cancel SW in the [] position
Display A shows "Cb". Display B shows 3.
6. Set buzzer cancel SW in the [] position
Display B shows 4
7. Set buzzer cancel SW in the [] position
and check that the caution buzzer sounds.
*If this code is turned off, its function is turned off.
D155AX-5 JETT000200
Monitoring mode Page 39 Prepared by J. Ghesquiere
0008 : How to check failure injection
850 Not
rpm Example
Good
Injection No
1 2 3 4 5 ?6 ENG rpm
? ? ? ? ? 800
? ? ? ? ? 800
? ? ? ? ? 800
? ? ? ? ? 800
? ? ? ? ? 800
? ? ? ? ? 850
D155AX-5 JETT000200
Monitoring mode Page 40 Prepared by J. Ghesquiere
0009 : Pitch angle sensor initial set
* This code (0009) is used to adjust the zero neutral position and
installation error of the pitch angle sensor..
* The engine speed is displayed on the lower line (Display range: -2500 2500).
Adjustment method 1 5 - E XC HG . I NT V A L
1. Parking lever "ON". Key switch "ON" . S E T MOD E
2. Turn buzzer cancel SW to [] and
service SW "ON" for 3 seconds. 2
Display B shows 1
3. Turn information SW (>) three times.
Display B shows 2 3 0 0 0 0 - S E L E C T NO .
4. Set buzzer cancel SW in the [] position
Display A shows "Cb". Display B shows 3.
5. Set the information SW (>) three times. 4
Press the shift-down button one time.
Display B shows 4
5
6. Set buzzer cancel SW in the [] position
Display B shows 5
* Even if the neutral position of the brake pedal is adjusted, Display A
the display of the lower line does not change.
* Even if this code is turned off the setting is effective.
Display B
D155AX-5 JETT000200
Monitoring mode Page 41 Prepared by J. Ghesquiere
1005 : Fan 100% Speed mode [ 0010 : Fan 70% speed mode ]
* This code (1005) forcedly sets the rpm of cooling fan at approximately 100 %.
* The lower port displays data for factory adjustment. ( Display B )
Adjustment value at high idling: -100 +100
Instruction for use. 1
1. Parking lever "ON". Key switch "ON" .
2. Turn buzzer cancel SW to [] and
service SW "ON" for 3 seconds. 2
Display B shows 1.
3. Turn information SW (>) three times.
Display B shows 2. 3
4. Set buzzer cancel SW in the [] position
Display A shows "Cb". Display B shows 3.
5. Press the shift-up button one time. 4
Set the information SW (>) two times.
Press the shift-up button five times.
6. Set buzzer cancel SW in the [] position. 5
Display B shows 5
7. Set buzzer cancel SW in the [] position
and check that the caution buzzer sounds.
Display A
D155AX-5 JETT000200
Monitoring mode Page 44 Prepared by J. Ghesquiere
9997 : High idling limit mode
D155AX-5 JETT000200
Monitoring mode Page 45 Prepared by J. Ghesquiere
9998 : Gear speed limit mode
D155AX-5 JETT000200
Monitoring mode Page 46 Prepared by J. Ghesquiere
3-5 MACHINE LOAD MEMORY DISPLAY MODE
> >
< <
VALUE
Buzzer cancel
SW
Information
SW
Service SW
3-6 SERVICE MONITORING MODE
ITEM IDENTIFIER
00000
ITEM ( EXAMPLE )
SELECT ITEM WITH SELECT SW.
ENGINE SPEED
LEVER POTENTIO VOLTAGE
HYDRAULIC PRESSURE
HOLD DISPLAY WITH SELECT SW. HYDRAULIC TEMPERATURE
COOLANT TEMPERATURE
P/L OIL TEMPERATURE
ECMV SOLENOID CURRENT
TRIGGER SW CONDITION
CONTROLLER VERSION
HOLD MODE etc.
FLICKER
Monitoring mode table
D155AX-5 JETT000200
Monitoring mode Page 49 Prepared by J. Ghesquiere
Information on bit display codes
Examples of display of bit information
The display position of the bit information in the Real-
time monitoring mode (Display of only 1 item) is different
from that in the Dual display monitoring mode
(Simultaneous display of 2 items).
The bit information is displayed by [_] for OFF and [o] for
ON in the places (a) (h).
The state of each item shown below is the condition for
turning on the bit.
D155AX-5 JETT000200
Monitoring mode Page 50 Prepared by J. Ghesquiere
Display A
Dual display monitoring mode
In this mode, 2 monitored items can be displayed simultaneously.
1. Selecting and executing mode
1. Select Dual display monitoring mode on the display A. Display B
If the mode selected, code dR is displayed display A.
and title is displayed display B.
2. Display the monitoring code input display B by buzzer
cancel switch and shift-up or shift down button.
2. Selecting and entering monitored items.