Midea Oversea

Air-cooled Screw Chiller

Andy Cai
2010.12
 Contents
Product introduction

Product Selection

Refrigeration system
Electric control system

Commissioning and maintenance

Trouble shooting
Product Introduction
Nomenclature

LS B LG C W 350

350 : Cooling
capacitycondenser
W:Air-cooled kW

C:R134a, omit for R22

LG: Screw compressor
B: Semi-hermetic
LS: Water chiller
 The First Generation Unit

R22
W-type condenser
Cooling only
LSBLGW250
LSBLGW350
 The Second Generation Unit

LSBLGW350

Both R22 and R134a are available

V-type condenser
LSBLGW250
Cooling only
 The Second Generation Unit
Modular design
250+250=500kW
250+350=600kW
350+350=700kW
Factoryassembled optional
Recommended factory

combination

LSBLGW600
 The Third Generation Unit

R134a
ReversedM type condenser
Cooling only
LSBLGCW600Q
Modular design

LSBLGCW600Q
 The Third Generation Unit New

R134a
Cooling only
LSBLGCW700/Q
LSBLGCW800/Q
LSBLGCW900/Q
dual compressor
Single evaporator
Reversed M type heat exchanger
CE certificated
Available: 2011.6
1200Kw will be available 2012.3
Product Selection
Applicable Temp. Range

Applicable ambient temp. range:

Series R22 R134a R134a(High ambient type)

Ambient temp. 20~43 20~43 20~56

Water outlet temp. adjustable range:

Series R22 units R134a units

Chilled water outlet temp. 5~15 5~15
 Selection Information
1) Cooling Capacity:250,350,450,500,600,700kw
2) Refrigerant: R134a
3) Ambient temp.: 20 /43 ;
high temp.20 ~56 can be customized.
4) Chilled water inlet/outlet temp.:12 /7 .
Temperature difference of chilled water:4~7.
5) Fouling factor: 0.086m2 k/kW.
6) Water pressure of the condenser: 1.0MPa;
1.6/2.0MPa can be customized.
7) Power Supply: 380V-3N-50Hz;
Optional : 400V-3N-50Hz / 415V-3N-50Hz.
8) Starter type: star-delta starter.
9) Anti-freezing and electrical heating are optional.
10) Location: Dampers are needed on high floor.
Refrigeration system
 Air-cooled standard module
Condenser
250 3 V-type
copper-fin heat
exchanger Touch
350: 4 V-type screen
copper-fin heat
exchanger

Ambient
Compressor
temperature
sensor

Front control cabinet

Back start-up cabinet DX shell and
Flank : pressure control box tube evaporator
 Air-cooledCE certificated module

Condenser
250 3 V-type
copper-fin heat
exchanger
350: 4 V-type
copper-fin heat
exchanger Start-up
cabinet
Compressor

Pressure control box

Control cabinet
 Air cooledreversed M model
ReversedMtype
condenser

Control
cabinet

DX-evaporator

Start-
up
cabinet

Pressure gauge Bitzer compressor

 Refrigerant cycle diagram
CODE DEFINITION

F01 Discharge line/one-way valve

F02 Angle valve
F03 Economizer solenoid valve
F04 Solenoid valve
F05 Drain valve
F06 Suction pressure transmitter
F07 Suction temperature transmitter
F08 Suction line valve
F09 Isolating valve
F10 Low pressure gauge
F11 High-low pressure controller
F12 High pressure gauge
F14 Oil differential pressure controller
 Compressor

Capacity adjustment Motor

Capacity solenoid valve wiring
adjustment terminal
slide valve

Motor
stator

Oil-separator
baffle Oil filter
Bearing
Oil level glass
 Compressor
Discharge
Motor cut-off valve
junction box

Suction
cut-off valve Oil separator

Economizer
injection inlet

Motor Rotor part

 Compressor
Compressor built-in Discharge temp
protection wiring protection switch wiring

Compressor built- Earth line

in protection
module INT69Y

Y1,Z1,X1
Power line of
power line
protection module

U1,V1,W1 Output wiring of

power line protection module
Compressor working principle
Twin-screw compression

Suction

Compression

Teeth, alveolar wall and the chassis was

posed by the "V" shaped space cyclical
changes in size, to complete the
refrigerant gas suction - compression -
Discharge the process of discharge work.
 Compressorstep adjustment

Step Energy 25% 50% 75%

solenoid solenoid solenoid
valve valve valve
SV(14) SV(15) SV(16)

1 100%loa OFF OFF OFF

d
2 75%load OFF OFF ON

3 50%load OFF ON OFF

4 25%start- ON OFF OFF

up

Capacity adjustment solenoid valve

Standard power 220V/50Hz AC
Three solenoid valve specification 14,15,16 normally closed type
ON: power on; 0FF: power off
 Compressorstepless adjustment

Step Energy Loading Unloading

solenoid valve solenoid valve
SV(14) SV(15)

1 steady OFF OFF

2 load ON OFF

3 Unload ON ON

4 25%start ON/ OFF ON

up

Energy adjustment solenoid valve

standard power 220V/50Hz AC
Solenoid valve specification No.14 normally open type No.15 normally
closed type
ON: power on; 0FF: power off.
 Condenser
Copper-fin heat exchanger

Ambient Condenser
temperature sensor outlet temperature
sensor
 DX-type evaporator

Outlet water
temperature
Inlet water sensor
temperature
sensor

Drain valve

Anti-freezing
Internal Structure: temperature
switch
Refrigerate outlet

Refrigerate inlet

Chilled water inlet Chilled water outlet

 Throttle device -EXV

DanFoss electronic expansion

valve
EKC312 module: control the EXV
alone
Control the valve according to
evaporating suction superheat
PID arithmetic :control the open
degree of the valve
 Economizer system

Plate-type heat
Temperature sensor
exchanger

3 4 3

1
5
2
6

Back to compressor

Thermal
solenoid valve expansion
valve
 Economizer systemprinciple

1. Principle
TXV throttle part of the refrigerant
p
which come from condenser
outlet , then the refrigerant get
heat exchange with the liquid 5 Condenser
p2 4
refrigerant in Plate-type heat
Compressor
exchanger after that it will 6 Economizer (2nd-stage)
become into gas ,back to p1 3
Compressor
compressor (1st-stage)

2. Purpose p0
Evaporator

1 2
Improve the cooling capacity
h
3. Action condition
When compressor is100%
load, solenoid valve open
 Compressor injection cooling system

Compressor injection
cooling system
adopts thermal
expansion valve ,
supply low temp.
liquid and gas to cool
the motor

solenoid valve of
injection cooling
system
Action condition
Energy adjustment solenoid valve
Exhaust temp
standard power 220V/50Hz AC
95 ON
Three solenoid valve specification
No shut down type 85
OFF
ON :power on 0FF :power off
 Compressor injection cooling system

Compressor Discharge
injection cooling temp.
system adopt sensor
thermal expansion
valve which
supply low temp
liquid and gas to
cool the rotor

High pressure Low pressure

liquid liquid and gas

Inner-balance thermal expansion valve structure

 TXV principle
Over-heat
Temp sensor pressure
degree
adjustment
P1 membrane

P3 P2
Spring pressure Evaporate pressure
Test suction
thermo- pressure
bulb

Outer balance thermal expansion

valve principle diagram Refrigerant Refrigerant
outlet inlet
 Other componentsFilter-drier

Cut-off valve

Cut-off valve

Filter-drier

Sight glass

When the filter-drier is dirty

and blocked , please replace
the core.
 Other components Pressure controller

High-low protection CE certificated type has

controller double high pressure
controllers
High pressure R134a :21/22bar OFF
gauge

Oil differential pressure

Low controller
pressure
gauge

Protection value
High pressure protection value R134a: 20.5bar; R22: 26bar
Low pressure protection value R134a: 0.5bar; R22: 2bar
Oil differential pressure protection value: R134a:1.5bar; R22:1.5bar
Electric control system
Electric control system principle

Displayer Touch
screen

Analog signal input

PLC control Digital signal input
box
Digital signal output

EXV Analog signal input

control
module Electric expansion valve

Starter Compressor
cabinet Cooling fan of condenser
Electric control components
Starter cabinet control the motor and fan action
Control cabinet keep the unit working normally

Control cabinet Starter cabinet

 Control cabinet

Intermediate EXV Phase

Fuse module sequence
relay
protector

Voltage
Air transformer T2
switch
Thermal
overload
PLC relay
filter

Voltage PLC
transformer T1 controller
Wiring terminal
 Y- start up cabinet

Fan control
Current
cabinet power
transducer
wire holder
Fan
contactor
Total power
wire holder
Fan thermal
overload relay

Fan and
motor wiring
terminal

Compressor Compressor delta Compressor

main contactor contactor star contactor
 Y- start up
Y- start control wiring diagram
Intermediate relay KA1 control the
ON/OFF of the compressor
Y- start-up electrical wiring diagram
Feature:
1) Simple structure ,more reliable
2) Starting current is 200-300% of
FLA
3) Lower voltage start up can
effectively protect the motor.
 Touch screen

Emergency
stop switch

Touch
screen
 Control interface

Welcome page Mode page

Main page

Working Parameter Faults Operation Historical

condition setting analysis curve record

Pressure Password Alarm

&temp.
Parameter
adjustment
Output

Time
Input adjustment
 Touch screenstandby interface

After unit gets power,

touch screen will show
you the right picture-
standby mode

Press any point ,enter

the user interface
 Touch screenmain interface

Start-up interface

If there is something wrong

with it , the fault will displayed
on the screen , press the
alarm button ,it will show the
warning page.
 Touch screenparameter display

Check operating time,

chilled/cooling water
inlet/outlet temp,
compressor operation,
exhaust temp.

Enter the next-page ,

check the components
state
 Touch screenparameter setting

In main page , press

setting button ,enter the
follow page

Input password (1111) ,

enter parameter set
page.
 Touch screenparameter setting

Alter stated parameter if

necessary but generally
the modification by user
themselves are not
recommended

Set the date of the unit

 Touch screenparameter setting

Press the alarm button,

enter the right page, if there
Is something wrong with the unit,
the warning information will show
in this interface.

Press the trend button, we can

see the change trend of the
chilled water temp.
Electric components
PLC
Function: Control core of the unit. Collect the analog information and
touch screen control signal, output different signals to control the unit.
Electric components
Time relay KT

Position: Installed in the star-delta switch circuit.

Function Calculate the switch time.
Electric components
Thermal overload relay
Position: Output of current transformer.
Function: limit the compressor maximal current. Current transformer
transforms compressor current to 0-5A, and the current will checked by
thermal overload relay.

Reset
key

Set current
protection
value
Electric components
Power protection module

Connect with inlet control cabinet power cable.

Function: Check the outside supply power, including the voltage range
(90%-110% of rated value), phase sequence, lack phase and so on. In
order to protect electric components.
Adjust the
value of over/
lack voltage

Adjust the rate of

phase unbalance

Adjust the delay

time of the phase
Electric components
Voltage transformer

Function Transform AC220V to DC 24V, supply power to the

EXV module.
Input:220v

Output :24v
Electric components
Isolation transformer

Position: Between control cabinet inside circuit and outside supply

circuit.
Function: Transform user supply power to AC 220V and filter power.
Add this component the control circuit can connect with different
voltage.
Electric components
Filter

Position: Installed before the PLC input power.

Function obtain a stable and reliable power of the PLC, which
guarantee the PLC safe operation.
Electric components
Intermediate relay (KA1 KA2)

Position: Installation before PLC outlet.

Function: Control compressor contractor pull-in /out. It protect
PLC when the compressor contactor instantaneous pull-in.
Electric components
other electric components
there will be some other electric components for the different
type of the unit . Such as fuse , current transformer , current
transducer ,air switch and so on.
Fault brief introduction
Warning detailed list display in touch screen

Text Content Text Content

Water-out sensor fault Evap. flow alarm
Water-in sensor fault Freeze Alarm
Fin sensor fault Low-pressure alarm
Environmental sensor fault Compressor fault
Exhaust sensor fault Contactor fault
Suction sensor fault Compressor overload
Suction Pressure Fault Power Failure
Discharge Pressure Fault Exhaust temp. high
Delta-pre. alarm Fin temp. high

Low Suction Pressure High Discharge Pressure

 Electrical components information

No. components remarks

1 Transformer T1 Input 220V AC; Output 220V AC

2 TransformerT2 Input 220V AC; Output 24V AC

3 Power filterA2 PLC 24V AC

4 Power switchA3 Controller power input 220V AC ;Output:
24V DC
5 PLC controller
6 Time relay KT1 Time relay:6s more than10s,warning
7 Pressure sensor

8 Temp sensor PT100 0 100; PT1000 0

1000
 Capacity adjustment logic
Touch screen can set the value of the chilled water
outlet temp Ts default chilled water outlet temp
Ts=7 setting range 7 12 chilled water
outlet temp Tout temp control range To(default is
2).
Restart temp ToutTs+ 4To
Load temp ToutTs+To
Fuzzy load area Ts+To/2 Tout Ts+To
Steady area Ts-To/4ToutTs+To/2
Fuzzy unload area Ts-To/4 Tout Ts-To/2
Unload area Ts-To/2ToutTs-To
Shut down ToutTs-To
 Parameter range and Protection value

Air cooled unit R22 /R134a operation parameter

NO. project R22 R134a
1 chilled water outlet temp 5 15 5 15
2 Chilled water differential temp 4 7 4 7

3 Evaporate pressure low 2.0 6.0bar 1.5 3.5bar

pressure
4 Condensate pressure high 12.0 24.0bar 7 18bar
pressure
5 Exhaust temp 80 100 65 90
6 Exhaust superheat degree 30 40 15 30
7 Suction superheat degree 4 6 4 6
8 Oil differential pressure <150kpa <150kpa
9 Oil level More than Oil More than oil glass
glass 1/3 1/3
10 Electric insulation >5M
Multi-units control wiring

Station number dial , this picture show the setting

of No.1 station number

Multiple unit connection needs to set 1-8 different station

number .the master unit station number is 1,the slave unit station
number is from 2-8.
 Multi-units wiring diagram

module 1 (master) eletric control module 2 (slave) eletric control module N (slave) eletric control
control cabinet
terminal board for A1 communication A1 communication A1 communication
control circuit port COM2 port COM2 port COM2

3 phase power supply 3 phase power supply 3 phase power supply

terminal for power supply terminal for power supply terminal for power supply

earth-leading earth-leading earth-leading

terminal terminal terminal
earth

2 core RS485 communicaton

cable (8 units maximum)
chilled water pump
contactor AC~220V
 Connection of water flow switch
Water flow switch terminal wiring point
1. CE making type: [29,30]
2. Normal type: [4,5]

Connect the
water flow switch
 65 mm2120mm2

Starter cabinet wiring

Input :380v AC
50Hz

The diameter of
power line:
65 mm2120mm2

Zero
Earth 3 phase wire
wire power supply
 Water system installation
Water flow switch and water filter must be installed as required
Commissioning and maintenance
Equipment inspection
Chiller appearance inspection
1,Check whether there is some damage caused by transportation or
installation, such as temp. sensor, pressure sensor, pipeline, PLC controller,
fan blade, mesh enclosure, copper-fin heat exchanger
2, Check whether leakage trace of oil. clean the oil trace and use the leak
detector to detect whether there is leakage of refrigerant If there is find
out the reason and resolve it
Installation place inspection
1, Check the installation place of the chiller, be sure to leave enough space
around the unit and between units, for air circulating and operation as well as
maintenance.
2,The ground must be horizontal and the dashpot should be installed as
required.
Equipment inspection
Equipments of Water system
1, One water filter with more than 25 meshes should be
installed on chilled water inlet of evaporator please do not
start the water pump if there is no one, check whether the
evaporator is dirty or not if someone start the pump
before clean the evaporator if necessary
2,Check the water pump nameplate affirm the water flow
rate and model meet the system demand.
3, Thermometer and pressure gauge should be installed on
water inlet and outlet to make it easily for maintenance.
4,Do pay attention to water flow speed, expansion tank position
and exhaust plug position to ensure no air pocket.
4, One water flow switch must be installed on outlet of each
evaporator, the water flow switch should be installed at Water flow switch
horizontal straight pipe and both side of the water flow switch
must more than 5 times diameter of pipeline. The water flow
switch is connected with terminal on control box, for detail
Inspection
Water system part
before trial run
1,All water pipeline should be clean, correct connect and right water flow direction.
2,Check inlet/outlet water pipe connection to ensure reliable connection.
3,Startup pump.
4,Check whether there is leakage on connect joint.
5,Open air exhausted valve to drain system internal air then close it.
6,Inspect chilled water side pressure losses and check whether water flow rate is
correct.
7,Inspect whether inlet/outlet water temp. in control cabinet is same as the thermometer
temp.
Electrical circuit part
1,Cut main power switch and check all startup circuit and control circuit in cabinet.
2,Check whether power supply is same as unit nameplate to ensure voltage variation
range is not exceeding 10%,and phase voltage unbalance is not exceeding 2%.Power
phase sequence should be equal to unit nameplate.
3,Check whether there is enough electricity supply capacity to meet unit full load
running.
4,Check whether unit is correct earthing.
5,Affirm whether capacity of cable and protector is same as unit running demand, and
complete interlock control connection and dial code according to electrical control
diagram.
6,Affirm all air conditioning accessories and control equipment in good condition.
Inspection before trial run
Unit part
Check whether unit internal pressure and oil level is normal
Check whether all safety control equipment is on initial state and its setting is
correct.
Check whether unit valve is in correct position and whether there is refrigeration
leakage sound.
Check whether compressor resistance is normal(phase resistance, phase-
phase resistance, phase-earth resistance)
Cut compressor power before connecting main power
Startup and check whether Y-Delta transform is normal (check whether 3 phase
voltage is 380V).
Check whether there is phase loss(phase-phase voltage is 220V)
Check whether expansion valve can open and shut normally.
Check whether compressor oil heater is normal and whether it meet open
condition.
If above items is normal, then startup air conditioning accessory and pump.
Cut main power and connect compressor power.
Then connect main power and startup unit again.
Flow chart of checking details before chiller start-up

Check the Confirm the

power voltage water system
Make sure electric
and phase is is washing
control cabinet Installation and
normal and clear and
wiring have no loose direction of
record it the valves
Insulation Water flow
are open
resistance is normal switch is right

Check the main Confirm the

Confirm no leak Check valves and power is three- installation of Confirm the water
of the refrigerant wirings phase five-wire water system is system full with water
system, earth conducted as but have no air
wire and neutral required
line do not use a
When ambient All valves same one
temperature is should be
Check the chilled
30 the open
water pump work
pressure of R22 is
normally
8bar,R134a is 5bar

Confirm electric Check the The temperature

elements is normal chiller after shows normally on
power on Touch screen

the fan work

Chiller should
normally
get power 8h
for oil heating
before start-up
Trial Run Operation

Connect refrigeration pressure gauge on unit and lay temp. sensor, then
startup one compressor. Inspect whether compressor Y-delta transform is normal
and voltage of each contactor.
Check compressor current.
Check whether rotation direction of each fan is right and whether running is
normal, inspect running current.
Inspect whether oil level is normal and whether capacity adjusting solenoid
valve is rightly operate(this can be checked by use one no magnetic knife to
touch the valve and judge if there has magnetism)
Let the compressor run at least 20 min then check all parameters and inspect
whether suction/discharge pressure is normal.
Check discharge pipe temperature and ensure oil separator is running well,
then inspect refrigeration flow condition from sight glass.
Trial Run Operation

Inspect opening of electrical expansion valve according to suction

temperature and judge whether it is in normal range.
Inspect whether suction superheat degree is within 57 , and
whether discharge superheat degree and condensation superheat
degree is in normal range.
Inspect whether solenoid valve and expansion valve on injection pipe
is running well when discharge temperature is too high. (this can be
checked by use one no magnetic knife to touch the valve and judge if
there has magnetism).
Shutdown the unit and check whether compressor oil level is normal.
Enough air conditioning load is in need to let unit keep run, so make
sure that all air conditioning appliance is open.
After trial run, check all valve bonnet and fasten it. Clean unit and
clean oil dirt in all joint.
 Unit ON/OFF process
Unit start process
STEP PROJECT REMARKS
1 Start up
2 Water pump start-up
3 Check water flow check oil heating
time check the water temp
4 Check the unit stopping time Restart-
(>15min);check the time interval of unit up from this
power on/off(>25min) step
5 Fan start
6 25%SV running 30s;
7 Compressor start-up, running 30s; Y- start-up
8 25% SV OFF; 50%SV ON 3min;
9 Energy adjust
 Unit ON/OFF process

Stated/normal shutdown
STEP PROJECT REMARKS
1 Stop

2 Unload to25%SV ON delay 30s,

compressor OFF
3 Delay 30s,Fan shut-off

4 Delay 2min,25%SV OFF;

5
Protection/trouble Delay 5min,Water pump OFF
shutdown

STEP PROJECT REMARKS

1 stop

2 Compressor OFF unload to 25%SV ON

fan shut-off;
3 25%SV ON

4 Water pump shut-off Fault

unrecoverable
Replacement of Dry Filter

Close the shut-off valves at two ends of Angle valve

the dry filter ( If there is only one shut-
off valve at one end of the dry filter,
refrigerant must be recycled);
Exhaust some refrigerant in the dry
filter;
Open the dry filter; Take out the old
core of the dry filter and put in a new
one;
Cover the dry filter (Check whether any
damage occurred to the seal gasket
when dissembling), tighten the bolt;
Vacuumize some parts of the dry filter;
Open the shut-off valve and prepare for
startup Angle valve
Refrigerant charge and pump down
Adding some more refrigerant into the chiller for
leakage or some other reason, heres the method:

1,start chiller according to daily sequence

2,Charge the refrigerant through the needle
valve on the cut-off valves of each end of
the dry-filter after chiller evacuation.
3,weighing the supplementary refrigerant
by electronic scale .
4,move away the refrigerant tube after
finishing charge.
Vacuum pump
Refrigerant charge and pump down
Recharge refrigerant to the chiller because
of machine maintaining , here is the method
:

1,Pump down the refrigerant through the needle

valve on the cut-off valves of each end of the dry-
needle valve
filter
2,Vacuumize the chiller
3,Maintain the pressure, make sure theres no
pressure loss and no leak source;
4,Turn on the chilled water pump and cooling
water pump
5,Charge refrigerant from the angle valve of
condenser;
6,If there is a electronic scale, charge according
to the nameplate; if dont ,you need to estimate
how much refrigerant you need
7,You can add some more refrigerant according
to the method of last page if the refrigerant is not
enough .
Refrigerant extractor
Troubleshooting
 Troubleshooting
Symptom Cause Troubleshooting
I. No power (power cut off); Check and deliver power;
Compresso
Switch action (current Find out the reason for current
r does not
overload); overload. If the switch volume is too
work
small, change the switch in time. If the
pressure is too low, try to improve it;
Trouble of startup switch; Examine and change;
Fuse of the control circuit Change;
power source burnt out;
Chain control part does Check whether the water pump of the
not run; chain control runs, if not, make it run;
High and low pressure Check the set pressure and regulate;
switch action;
II. Stop Ambient temperature is too high;
soon after exclude the incondensable gas; if the
High and low pressure
it starts up expansion valve blocks, clean it, if it is
switch action;
damaged, change it; clean away the
dust on the fin heat exchanger;
 Troubleshooting
III. Refrigerant not enough; Add Refrigerant;
Discharge Super heat of expansion
Regulate it;
pressure valve too high ;
too low Check the ambient temperature, if
(refrigeratin Ambient temperature too low;
necessary, turn off some fans;
g status)

Inspiration pressure too low; Refer to VI.

IV. Draw out proper amount of

Too much Refrigerant;
Discharge Refrigerant;
pressure Incondensable gas enters; Exhaust the gas;
too high Fin heat exchanger is dirty; Clean the fin heat exchanger;
(refrigeratin Check the ambient temperature of fin
g status) Temperature of the fin heat heat exchanger and whether there is
exchanger is high; some obstacles affect the supply air
rate;
Supply air not enough for the Check the operation status of the
fin heat exchanger; Fan;
 Troubleshooting
Suction pressure too high; Refer to V;
V. Suction Refrigeration load too large Regulate it;
pressure Super heat of expansion valve too
Regulate it;
too high low ;
(refrigeratin Draw out proper amount of
g status) Too much refrigeration media;
refrigeration media;
Refrigeration media not enough; Add refrigeration media;
VI. Suction Clean it or change another filter
pressure Dry filter blocks;
sieve;
too low
Refrigeration load too small; Regulate it;
(refrigeratin
g status) Cooling water not enough; Regulate it;
Cooling water filter blocks; Clean it;
VII. Check and add refrigeration
Refrigeration media not enough;
Discharge media;
pressure Super heat of expansion valve too
Regulate it;
too low high;
(heating Hot water flow too large or water
status) Regulate the water volume;
temperature too low;
 Troubleshooting
Inspiration pressure too low; Refer to X.
VIII. Draw out proper amount of
Too much refrigeration media;
Discharge refrigeration media;
pressure Incondensable gas enters; Exhaust the gas;
too high Tube surface of the shell-and-
(heating Clean it;
tube heat exchanger is dirty;
status) Water pump damages; Examine and repair;
High pressure gauge not
Change a new high pressure gauge
accurate;
Hot water flow not enough or
Regulate it and add some water;
water temperature too high;
Water filter blocks; Clean it;
IX. Suction The temperature of fin heat
Check the ambient temperature;
pressure exchanger is high;
too high
(heating Super heat of expansion valve
Regulate it;
status) too low ;
 Troubleshooting
Too much refrigeration Draw out proper amount of
media; refrigerant;
X. Suction Refrigeration media not
Add refrigerant;
pressure too enough;
low (heating Supply air not enough for the
Check how the fan runs
status) fin heat exchanger;
Fin heat exchanger is dirty; Clean the fin heat exchanger
Examine and repair it, if necessary,
Four-way valve trouble;
XI. Too much change a new one;
frost in the fin
Temperature sensor trouble; Change a new one;
heat
exchanger Rain or snow when the
Remove the frost with hands;
temperature is low;
XII. Automatic Thermoregulation device Change a new one;
capacity trouble;
adjustment
Magnetic valve power off; Change a new one;
device does
not work
Capillary pipe blocks; Clean (by professional)
 Troubleshooting
XIII. Compressor bearing not
Renew the compressor;
Compressor good;
overheat Pressure of the high pressure
Refer to IV;
side is too high;
Temperature of the refrigerant Regulate the pressure of low
at the low pressure side too pressure side and the width of
high expansion valve;

Motor overheat; Refer to XV;

IX. NFB Layout short trouble; Measure the insulation resistance;

tripping Layout grounding; As above
Measure the grounding insulation
resistance of the compressor
Compressor motor trouble;
motor and phase to phase
insulation resistance;
XV. Single-phase running due to
Check it;
Compressor NFB tripping;
motor
The voltage too high or too Check the electric power
overload relay
low or without balance; distribution status;
action
 Troubleshooting
Single-phase running due to
bad magnetic itch;
Motor not good;
Temperature inside the
electric power distribution
cabinet is too high;
Running pressure too high;
Compressor starts up too
frequently;
Refrigerator oil in the
compressor not enough;
Repair it or change a new one;
After regulating, repair it or change
a new one; if damaged,
refrigeration media circuit must be
cleaned;
Remain below , find out the reason
for overheating, and eliminate the
trouble;
Refer to IV and V for
refrigerating status, refer to VIII
and IX for heating status;
Check each automatic adjustment
device;
Clean the filter sieve.
Thank you!