INDUSTRIAL

TRAINING
AT
EUREKA
ELECTROSOFT
SOLUTIONS PVT. LTD.
CHANDIGARH
COMPANY PROFILE

EEAST offers world-class software development and Embedded System
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Customized Application development, application integration; our solutions
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 Eureka Electrosoft Solutions Pvt. Ltd. was established in year 2001 and since
then they are completely committed to provide customer based technology
solutions.
PLC AND SCADA SYSTEM
 PLC - PROGRAMMABLE LOGIC CONTROLLER

 SCADA – SUPERVISIORY CONTROL AND DATA

ACQUISTION SYSTEM
AUTOMATION
 The act of implementing the control of equipment
with advanced technology, usually involving
electronic hardware.

 PROBLEMS IN MANUAL OPERATION

 Piece to piece variation
 Low production
 High cost of production
These all problems can be eliminated by using automated machines.
PROGRAMMABLE LOGIC
CONTROLLER (PLC)
 A programmable logic controller (PLC) or programmable
controller is a digital computer used for automation of
electromechanical processes, such as control of machinery on factory
assembly lines, control of amusement rides, or control of lighting
fixtures.

 Developed to replace relays in the late 1960s

 Costs dropped and became popular by 1980s
 Now used in many industrial designs

 The PLC is designed for multiple inputs and output arrangements,

extended temperature ranges, immunity to electrical noise, and
resistance to vibration and impact.
 PLCs may need to interact with people for the purpose of
configuration, alarm reporting or everyday control.
 A Human-Machine Interface (HMI) is employed for this purpose.
HMIs are also referred to as MMIs (Man Machine Interface) and GUI
(Graphical User Interface).
 PLCs have built in communications ports usually 9-Pin RS232 and
Ethernet.
 Most modern PLCs can communicate over a network to some other
system, such as a computer running a SCADA (Supervisory Control
And Data Acquisition) system or web browser.
ADVANTAGES OF PLC
 Cost effective for controlling complex systems.
 Flexible and can be reapplied to control other
systems quickly and easily.
 Computational abilities allow more sophisticated
control.
 Trouble shooting aids make programming easier
and reduce downtime.
 Reliable components make these likely to operate
for years before failure.
ARCHITECTURE OF PLC
PARTS OF PLC
 POWER SUPPLY
 MCU
 INPUTS AND OUTPUTS
 EXPANSION PORT
 MEMORY MODULE
 COMMUNICATION PORT
 DISPLAY
PLC MANUFACTURERS

 SIEMENS
 ALLEN BRADLEY
 SCHENIDER
 MITSUBISHI
 ABB
 GENERAL ELECTRICS
TYPES OF PLC’s
Types of PLC’s:

1) MICRO LOGIX 1000 PLC

2) MICRO LOGIX 1100 PLC
3) MICRO LOGIX 1200 PLC
4) MICRO LOGIX 1500 PLC
MICRO LOGIX 1000

 Micro Logix 1000 brings high speed, powerful instructions and

flexible communications to applications that demand compact, cost-
effective solutions.
 The MicroLogix 1000 programmable controller is available in 10-
point, 16-point or 32-point digital I/O versions. Analog versions are
also available with 10 digital I/O points, with 4 analog inputs (two
voltage and two current) and 1 analog output (configurable for either
voltage or current).
 This little powerhouse is both inexpensive and compact, with
footprints as small as 120mm x 80 mm x 40 mm (4.72" x 3.15" x
1.57").
 RS-232 communication port configurable for direct connection to your
programming device.
 Over 65 instructions including simple bit, timer, and counter
instructions, as well as instructions for powerful applications like
sequencers, high-speed counter, and shift registers.
 Execution time for a typical 500-instruction program is only 1.56 ms.
WIRING DIAGRAM OF
TESTING BOARD
TESTING BOARD
PROGRAMMING IN PLC
 The programming in PLC is done using Ladder Logic.

 It is defined as the diagram that shows actual component signals and

the basic wiring configuration of a logic circuit.
COMMUNICATION B/W
PLC & PC
TYPES OF INPUTS/
OUTPUTS
1. USER TYPE: These are the inputs and outputs that are physically
present and are practically to the inputs and outputs of the PLC.

2. BIT TYPE: These are the inputs and outputs that are not physically
present and are functional in the PLC only. These inputs/outputs are
basically used to drive each other in the ladder logic programming
 XIC ( Examine if closed)
I/P O/P
0 0
1 1

XIO ( Examine if open)
I/P O/P
0 1
1 0

 OUTPUT ENERGIZE
LATCHED O/P UNLATCHED O/P
TIMERS
Timers are used to perform the timing
operations.
Time base is the minimum value of time in
second that can be taken by the timer.
Preset value is the total number of the
seconds for which the timing operation has
to be done
Accumulator starts increasing the time in
seconds upto the preset value.
Upto the preset value of the accumulator
the enable bit of timer is high & the timer
runs.
When accumulator reaches the preset
value then the timer stops and the done bit
of the timer becomes high
TIMER BITS
 EN- Enable- This bit will high when the input is given to
the timer

 TT - Timer timing bit - This bit will be high during the

timing process. It remains high till accumulator value
becomes equal to preset value

 DN – Done – This bit will be high when the timing process

is ended. It set to high when the accumulator value
becomes equal to preset value.
 RETENTIVE TIMER ON
(RTO)
This is very important instruction in ladder
logic
This instruction is same as timer TON.
But unlike timer when it has started timing
process it holds the count if there is a fault
or there is a power failure.
When the fault is removed or power
supply is restored then RTO will start the
timing from the accumulated value of time
which was held when the continuity was
failed.
 COUNTERS
Counters are used to count the number of
operations.
Its function is same as the timer excepts that the
timer counts the number of seconds and the
counter counts the number of operations or
pulses
At each operation the value of the accumulator
increases and when the value of the accumulator
comes to the preset value of the counter then the
counter stops
 COMPARE INSTRUCTIONS
There are some compare instructions used in
programming of PLC:

 EQUAL TO:-
The condition is true when the two
values entered are equal. Then this
instruction will be energized
& will energize everything that is connected next to it
 GREATER THAN EQUAL TO:
This instruction compares two values and will be
high when the counted value becomes equal to or
greater than the fixed value and will energize the
Everything that is connected next to it

 LESS THAN EQUAL TO:

This instruction compares two values
and will be high when the counted value
becomes equal to or less than the fixed
value and will energize the everything
that is connected next to it
 LIMIT:-
This command is used to drive an output
within a specified range of time.
In this instruction we have to give the two
values. One is lower limit & other is high
limit.
Lower limit is the value of time after this
instruction will be true & high limit
is the max value up to which this instruction remains high.
PROGRAMS OF PLC
 SIMPLE TIMING OPERATION
TIMER OPERATION
EXAMPLE OF
RETENTITVE TIMER(RTO)
COUNTER APPLICATION
PROGRAMS RELATED TO
BOOLEAN EXPRESSIONS

 Y=AB+ABCD
THANK YOU
SANJEEV KUMAR
Y-5355
L-605052425
EE-8th SEM