INDUSTRIAL AUTOMATION

• ALLEN BRADLEY (SINCE 1906)

1. ROCKWELL SOFTWARE
2. ALLEN BRADLEY (SWITCHGEAR)
3. DODGE ELECTRIC
4. SPRECKER AND SHUCH
5. RELIANCE ELECTRIC
6. ENDRESS AND HAUSER (FIELD INSTRUMENTS
AND SENSORS)
 TYPES OF PLCS
SMALL PLCS:
PICO LOGIX-Stand alone device, Limited
features and Doesn’t support SCADA.
MEDIUM SIZE PLCS:
MICROLOGIX RANGE
1000,1100,1200,1400,1500 etc. Supports
Expansion I/O modules, External Memory
Module etc.
 CATALOG NUMBER DETAIL
1761 – L - 20AWA - 5A
• 1761- Bulletin number
• L- Controller type
• 20- No. of digital I/Os (60% I/Ps and 40% O/Ps)
• A- A-120V AC Types of Input
B-24V DC
N-24V AC/DC
• W- A-Triac type Types of output
B-24V DC FET
W-Relay type
X-Relay and 24V DC FET
• A- A-120/240V AC Power Supply types
B-24V DC
• 5- No. of Analog I/Os (4 I/Ps and 1 O/Ps)
• A- Shows Analog I/Os are present in this PLC
INDUSTRIAL PROCESS
BLOCK DIAGRAM OF PLC
INPUT SIDE OF PLC (SOURCE & SINK TYPE INPUT)

INTERNAL CIRCUIT OF
DIGITAL INPUT
XIO ( Examine if open)
I/P O/P
0 1
1 0
OUTPUT ENERGIZE
XIC ( Examine if closed):

I/P O/P
0 0

1 1
XIO ( Examine if open)

I/P O/P
0 1

1 0
TIMERS
Timers are used to perform the timing
operations.
Time base is the minimum value of time in
second that can be taken by the timer.
Preset value is the total number of the
seconds for which the timing operation has to
be done
Accumulator starts increasing the time in
seconds upto the preset value.
Upto the preset value of the accumulator the
enable bit of timer is high & the timer runs.
When accumulator reaches the preset value
then the timer stops and the done bit of the
timer becomes high
RETENTIVE TIMER ON (RTO)

This is very important instruction

in ladder logic
This instruction is same as timer
TON.
But unlike timer when it has
started timing process it holds the
count if there is a fault or there is a
power failure.
When the fault is removed or
power supply is restored then RTO
will start the timing from the
accumulated value of time which
was held when the continuity was
failed.
 TIMER BITS

EN- Enable- This bit will high when the input is given
to the timer

TT - Timer timing bit - This bit will be high during the

timing process.

DN – Done – This bit will be high when the timing

process is ended
COUNTERS

Counters are used to count the

number of operations.
Its function is same as the timer
excepts that the timer counts the
number of seconds and the counter
counts the number of operations or
pulses
At each operation the value of
the accumulator increases and
when the value of the accumulator
comes to the preset value of the
counter then the counter stops
LADDER LOGIC
Ladder logic is mainly used for
PLC programming.
Ladder logic programming is
different from other methods of
programming.
In this we have to mage logics as
per the requirements & have to
implement them.
In ladder logic at the left hand
side there is input and at the
right habd side there is output
and in between the control
components are used.
SIMPLE LADDER LOGIC
STARTING WITH RSLOGIX5000
START/STOP LOGIC
 SCADA
• SUPERVISIORY CONTROL AND DATA
ACQUISITION
HORIZONTAL MOTION, VISIBILITY AND
ROTATION EXAMPLE PROGRAM
COMMUNICATION WITH PLC
START STOP AND ANALOG OUTPUT
PROGRAM