Professional Documents
Culture Documents
GAS
PRODUCED WATER
Mid & Downstream Business Training
Module
Feasibility Study
Pre-Commissioning Detail
& Commissioning Engg.
Mid & Downstream Business Training
Basic Engineering:
Commissioning:
Pre-Commissioning
Commissioning
Startup and Feed charging
Performance Guarantee test run
Mid & Downstream Business Training
Module
Mid & Downstream Business Training
WORK FLOW DIAGRAM
Module REVIEW & COMMENTS PLOT PLAN
EQUIPMENT LIST
UHD PP
REVISED P&ID
LINE LIST
TQ TQ
PROCESS D/S FOR
EQ. LIST EQ. LIST EQUIPMENTS
UHD UHD
UTILITY UTILITY
EQUIPMENT LIST CV
SUMMARY SUMMARY
FLARE LOAD FLARE LOAD
EQUIPMENT LIST
SUMMARY SUMMARY
CHEMICAL CHEMICAL
UHD EL
REVISED P&ID
SUMMARY SUMMARY
HAZARDOUS
HAZARDOUS HAZARDOUS
SOURCE LIST
SOURCE LIST SOURCE LIST
REVIEW & COMMENTS VENDOR DOCUMENTS
REVISED P&ID REVISED P&ID
LINE LIST
UPDATED D/S FOR
INSTRUMENTS
Mid & Downstream Business Training
REVIEW STAGE:
Module
Preparation of TQs
Mid & Downstream Business Training
STAGE 0:
Module
P&IDs mark up based on General Specifications,
Standards, Amendments etc.
Updation of Process Datasheets based on PFD and other
documents
Preparation of UHDs
Sizing of Utility lines
Licensor P&ID
Mid & Downstream Business Training
Marked up P&ID
Mid & Downstream Business Training
Equipment list
ISOMERISATION PROJECT
MUMBAI
TITLE : EQUIPMENT LIST
EQUIPMENT SERVICE NO. DIMENSIONS INTERNAL EQUIPMENT ERECTION MOC + C.A OPERATING CONDITION DESIGN CONDITION INSULATION
NO. REQD. (ID).X(TL-TL) TYPE THICKNESS WEIGHT PRESSURE TEMP PRESSURE TEMP. TYPE THICKNESS
(m) (mm) (Tons) SHELL & (kg/cm2g) (°C) (kg/cm2 g) (°C) (mm)
TRAYS
HEAD TOP BOTTOM TOP BOTTOM
COLUMNS
LNHT UNIT
Top = 2.0
Trays, Distributor
Bott om = 2.8 Internal baff les, Int : 15.82 232
DA-31701 STRIPPER 1 KCS + 3 mm TP 410 - - 91 171 IH 125
TL-TL = 27.9 Vortex Breaker, Ext : FV 171
Top = 3.2
Trays, Distributor
Bott om = 4.0 Int : 4 147
DA-31702 DEPENTANIZER 1 Internal baff les, KCS + 3 mm TP 410 - - 70 119 IH 80
TL-TL = 36.9 Vortex Breaker, Ext : FV 119
PENEX UNIT
Top =1.7
Trays, Distributor
Bott om = 3.2 Internal baff les, Int : 13.5 210
DA-32810 STABILIZER 1 KCS+3mm TP 410 - - 57 179 IH 120
TL-TL=26.2 Vortex Breaker, Ext : FV 179
Trays, Distributor
Internal baff les, Int : 13.5 120
DA-32811 LPG STRIPPER 1 0.75 x 21 CS+3mm TP 410 - - 45 60 - -
Ext : FV 60
Vortex Breaker,
Mid & Downstream Business Training
Module
Preparation of Equipment List (Continued)
• Equipment Number
• Service
• Dimensions
• Internals
• Material of Construction
• Operating and Design Conditions
• Insulation Details
• Other Special requirements
Mid & Downstream Business Training
Module
Sample view of Equipment list
ISOMERISATION PROJECT
MUMBAI
Top = 3.2
Trays, Distributor
Bottom = 4.0 Int : 4 147
DA-31702 DEPENTANIZER 1 Internal baffles, KCS + 3 mm TP 410 - - 70 119 IH 80
TL-TL = 36.9 Ext : FV 119
Vortex Breaker,
PENEX UNIT
Top =1.7
Trays, Distributor
Bottom = 3.2 Internal baffles, Int : 13.5 210
DA-32810 STABILIZER 1 KCS+3mm TP 410 - - 57 179 IH 120
TL-TL=26.2 Vortex Breaker, Ext : FV 179
Trays, Distributor
Internal baffles, Int : 13.5 120
DA-32811 LPG STRIPPER 1 0.75 x 21 CS+3mm TP 410 - - 45 60 - -
Vortex Breaker, Ext : FV 60
Mid & Downstream Business Training
Preparation of UtilityModule
summary
• Electricity
• Steam
• Condensate
• Boiler Feed Water
• Cooling Water
• Service Water and Portable Water
• Instrument Air, Plant Air and Nitrogen
• Fuel Gas and Fuel Oil
Mid & Downstream Business Training
Module
Sample View of Utility summary
Mid & Downstream Business Training
Module
Preparation of Chemical summary
Chemical Identification
First fill
Scope of
Sr. No. % Purity Chemical Service quantity
supply
required
2 Caustic for LNHT reactor neutralisation 20% Wt Required to neutraiize reactor effluent gases 6.5 m3 MRPL
3 Soda Ash (Na2CO3) 100% For preparing neutralizing solution during regeneration 200 kg MRPL
4 Sodium Nitrate (NaNO3) 100% For preparing neutralizing solution during regeneration 20 kg MRPL
5 Perchloroethylene (C2Cl4) 99.9 % Min. As a promotor for penex reactor catalyst 30 m3 MRPL
6 Anhydrous Hydrochloric Acid (HCl) -- Required during initial start up. 2500 kg MRPL
8 Anhydrous Ammonia -- Required as corrosion inhibitor for LNHT unit 350 kg MRPL
Mid & Downstream Business Training
Module
Preparation of Catalyst summary
This document summarizes the consumption of Catalyst for the
process.
Catalyst
Quantity
Equip. Tag Equip ID Bulk Total Total
Sr.No. Service Bed Height Type of
No. (mm) Type Density Bed Contingency quantity quantity Manufacturer
(mm) Loading
(Kg /m 3) (m3) 5% (m3) (m3) (kg)
Sulfur guard
2 FA-32802 1800 ADS-11 2600 930 Sock 6.62 0.331 6.951 6464.4 UOP
bed
Methanator
4 DC-32810 1100 Puraspec 2443 7160 -- Sock 6.8 0.34 7.14 -- UOP
Reactor
Zinc oxide
7 FA-32801A 1200 Puraspec 2020 3200 -- Sock 3.62 0.181 3.801 -- UOP
treater
Mid & Downstream Business Training
Preparation of Tie-inModule
summary
Line Specifications
Module
Sample view of Tie-in summary
MUMBAI
4 Instrument Air B/L HEADER V 625.0 29.0 0.02 4.5/6.5/ - - /40/ - 10.5
5 Cooling Water Supply B/L HEADER L 2378207.0 1000.0 0.60 - /4.5/ - - /33/ - 7
MUMBAI
PIPING CLASS
INSULATION
INSULATION
FLUID CODE
(A)
P & ID NO.
THK. (MM)
UNIT NO.
LINE NO.
(INCH)
TYPE
SR. NATURE
SIZE
NO. LINE NO. FROM TO OF
FLUID
(L/V/M)
Module
Preparation of Hazardous Source List
STAGE 1:
Module
Sizing of Vessels
STAGEModule
1 (Continued):
Module
Hydraulic Check of Process lines
Module
Hydraulic Check of Process lines
Module
Sample View of Hydraulic Calculation Sheet
Mid & Downstream Business Training
Module
Sample view of Vessel Sizing calculation sheet
Mid & Downstream Business Training
Module
Thermal rating of Heat exchangers
Modulecalculation sheet
Sample view of Flare Hydraulics
Mid & Downstream Business Training
Preparation of Flare Load Summary
Module
This document summarizes the relief load of all PSVs for the
applicable relieving cases.
Mid & Downstream Business Training
Module
Preparation of Equipment datasheets for new items
Mid & Downstream Business Training
Module
Scope demarcation for Vendor items
Module
Updation of P&IDs based on Hydraulic results
Licensor P&ID
Mid & Downstream Business Training
Compressor
Suction line is
increased to 6”
from 4” as per
hydraulic
calculations
Mid & Downstream Business Training
Updation of Pumps and Instruments datasheets based
Module
on Hydraulics
Licensor Datasheet
Mid & Downstream Business Training
Updated Pumps datasheets based on Hydraulics
Module
Mid & Downstream Business Training
Module
Development of Control Narratives
Module
Development of Safeguarding Narratives
Effect Section
DESCRIPTION
P-51402A MP BFW PUMP
Cause Section
CAUSE CLOSE TRIP TRIP TRIP TRIP TRIP TRIP TRIP ALARM ACTION
51UZA-2102
51UZA-2100
51UZA-2105
51UZA-2107
51UZA-2103
51UZA-2104
51UZA-2106
51UZA-2108
51UZA-2100
PEFS NO.
TAG NO. DESCRIPTION TAG NO.
Module
STAGE 2:
Interface Activities
Module
Interface Activities
3D-Model Review
Module
Review of Engineering Drawings
Number of Nozzles
Sizes of Nozzles
Module
STAGE 2 (Continued):
Module
STAGE 3:
recommendation
Module
Safety Studies / Analysis
HAZOP Study
SIL Study
FIREPRAN Study
Mid & Downstream Business Training
kW/m2
Module
STAGE 3 (Continued):
recommendation
Module