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Resistance Welding
Types of Arc Welding
no shielding gas
- using flux core in the tubular consumable
electrode
uses a shielding gas
- gas that must be supplied by an external
supply. This is known informally as "dual shield"
welding.
Uses of FCAW
Mild and low alloy steels
Stainless steels
Some high nickel alloys
Some wear facing/surfacing
alloys
Advantages of FCAW
FCAW may be an "all-position" process with the
right filler metals (the consumable electrode)
No shielding gas needed making it suitable for
outdoor welding and/or windy conditions
A high-deposition rate process (speed at which
the filler metal is applied) in the 1G/1F/2F
Some "high-speed" (e.g., automotive
applications)
Less pre cleaning of metal required
Metallurgical benefits from the flux such as the
weld metal being protected initially from
external factors until the flux is chipped away
Disadvantages of FCAW
Expensive gas
Oxy-Acetylene Diagram
Welding Equipment
Complete Oxy-Acetylene
Welding Equipment
Resistance Welding
is a process in which the fusing temperature is generated
at the joint by the resistance to the flow of an electrical
current.
SPOT WELDING
SEAM WELDING
SPOT WELDING
A charge of electricity is
sent from one electrode
through the material to
the other electrode.
SEAM Welding
is
like spot welding
except that the
spots overlap each
other, making a
continuous weld
seam.