Integrated Safety

with GuardLogix

Copyright 2008 Rockwell Automation, Inc. All rights reserved.

 Safety Solutions

Conventional Solution GuardLogix Solution

Two programming software packages One programming software package for sequential,
process, motion, drive and safety disciplines
Different hardware platforms $$$
One hardware architecture for control and safety
No data integration applications
Special handshaking required Integrated data sharing across backplane or over
More panel space required shared network
Longer integration time Reduced panel space
More training Shorter integration time
Less training
Controller RSLogix 5000
programming Safety
software Controller
Programming
software

Safety
Controller
Controller

Copyright 2008 Rockwell Automation, Inc. All rights reserved.

 Standard Logix functionality remains the same

Modular rack based communications

EtherNet/IP, ControlNet, DH+, RIO,
DeviceNet and EWEB
Controller Serial ASCII, DF1, and DH485 EtherNet/IP

Mix and match network interfaces

Add as many or as few networks as needed
Flexible networking
Bridging and routing between messaging
networks across backplane w/o controller RIO, DH+
ControlNet

intervention
DeviceNet
Supports scheduled I/O, Peer to Peer
messaging, and unscheduled message traffic
Supports I/O sharing Software configurable
3rd Party Networks via Encompass Partners

Copyright 2008 Rockwell Automation, Inc. All rights reserved.

 GuardLogix Processors

Existing:
1756-L61S: 2Mb standard memory, 1Mb safety memory
1756-L62S: 4Mb standard memory, 2Mb safety memory
1756-LSP: Partner required for all safety usage

The 1756-L63S Series B controller is an extension

of the L61S, L62S integrated safety controllers
8 MB of standard memory for standard control
3.75MB of safety memory for safety control
Supported with V17 firmware

Copyright 2008 Rockwell Automation, Inc. All rights reserved.

 CompactBlock Guard I/O on EtherNet/IP

Now
Shipping!!
Two new CompactBlock Guard I/O Blocks that communicate with CIP
Safety over EtherNet/IP
1791ES-IB8XOBV4: 8 Inputs, 4 Bipolar Outputs, + 8 Standard / Pulse Test Outputs
1791ES-IB16: 16 Inputs, + 8 Standard / Pulse Test Outputs
EtherNet/IP Communications with a single RJ45 Ethernet port
Node number will be set with software, DHCP or rotary switches
Supported with GuardLogix in RSLogix 5000 V16.00 and later
Via separately installed configuration profiles from Rockwells My Support website

Copyright 2008 Rockwell Automation, Inc. All rights reserved.

 Guard I/O Key Features

TV Functional safety rated SIL 3 and Category 4

Integrated pulse testing detects common wiring/device faults, including:
Short circuit to 24Vdc or 0Vdc
Wire break
Dual channel discrepancy
Pulse test outputs can be used as standard .5A outputs when not configured for
pulse test.
Removable and keyed terminal blocks
Electronic over current protection of all outputs
Common configuration and installation for DeviceNet and EtherNet/IP

Copyright 2008 Rockwell Automation, Inc. All rights reserved.

Bipolar Outputs Short to High or Low

With Bipolar outputs, a short to

24VDC will not cause the load(s)
to energize since there is no
path for current to flow
The fault is detected and the bipolar
+ 24V output turns off or remains off,
C1 isolating the load(s)
This can be particularly useful when
controlling any single device such as
a guard-locking switch (Trojan,
0V C2 Atlas, TLS3-GD2)

+ 24VDC short

M
+ 24V

0V

Copyright 2008 Rockwell Automation, Inc. All rights reserved.

 GuardLogix and Guard I/O win the 2007
ControlDesign.com Readers Choice Awards

More information is available at

http://www.controldesign.com/articles/2007/193.html
http://www.controldesign.com/Media/0709/SafetyNetCompo.pdf
http://www.controldesign.com/Media/0709/ProgramSafetyController.pdf
Copyright 2008 Rockwell Automation, Inc. All rights reserved.
Maximize Safety Network Connectivity:
Mix DeviceNet and EtherNet/IP Safety

Ethernet/IP- Safety Interlocking between cells

DeviceNet-Safety Control within each cell

Copyright 2008 Rockwell Automation, Inc. All rights reserved.
 Need application help?...
Introducing Safety Application Notes

New compilation of design and installation

application notes available via download
Application notes that exist today
Kinetix 6000/7000 drives with safe-off function
Power Flex drives with safe-off function
Planned for release in 2008, application notes
to include 1791ES used with:
MSR57 safe motion monitor relay

Where can I find them?

Customers can search RAs online literature library
using pub numbers that begin with SAFETY-AT...
http://www.ab.com/literature/

Copyright 2008 Rockwell Automation, Inc. All rights reserved.

 Integrated Safety
with GuardLogix

Thank You!

Copyright 2008 Rockwell Automation, Inc. All rights reserved.