particulate material used in construction, including Sand Gravel Crushed stone Slag Recycled concrete Geosynthetic aggregates Aggregates are a component of composite materials such as concrete and asphalt concrete; the aggregate serves as reinforcement to add strength to the overall composite material. Sources for these basic materials can be grouped into three main areas: Mining of mineral aggregate deposits, including sand, gravel, and stone; Use of waste slag from the manufacture of iron and steel; and Recycling of concrete (which is itself chiefly manufactured from mineral aggregates) Sand is a naturally occurring granular material composed of finely divided rock and mineral particles. Its most common constituent is silica (silicon dioxide, or SiO2), usually in the form of quartz. Sand is formed by the weathering of rocks. Based on the natural sources from which sand is obtained, it is classified as follows: Pit sand River sand Sea sand This sand is obtained by forming pits in soils, it consists of sharp angular grains which are free from salts. It is excavated from a depth of 1-2 meters from the ground level. Pit sand serves as an excellent material for mortar or concrete work. This sand is obtained from the banks or beds of rivers and it consists of fine rounded grains. This sand is widely used for all purposes. This sand is obtained from sea shores, as it is obtained from the sea, it contains salt. It has fine rounded grains and is brown in color. It is generally not used for engineering purposes due to its retard setting action of cement. Based on grain size distribution: Fine Sand Sand passing through a sieve with clear openings of 1.5875 mm Mainly used for plastering Coarse Sand Sand passing through a sieve with clear openings of 3.175 mm Used for masonry work Gravelly Sand Sand passing through a sieve with clear openings of 7.62 mm Used for concrete work Gravel is a loose aggregation of rock fragments. Gravel is classified by particle size range and includes size classes from granule- to boulder-sized fragments. Gravel is an important commercial product, with a number of applications. Many roadways are surfaced with gravel, especially in rural areas where there is little traffic. Crushed stone or angular rock is a form of construction aggregate, typically produced by mining a suitable rock deposit and breaking the removed rock down to the desired size using crushers. It is distinct from gravel which is produced by natural processes of weathering and erosion, and typically has a more rounded shape. Slag is the glass-like by-product left over after a desired metal has been separated (i.e., smelted) from its raw ore. Slag is usually a mixture of metal oxides and silicon dioxide. The use of slag aggregates from iron and steel production in construction dates back to the Romans who used crushed slag from the crude iron production of that time to build their roads. Nowadays, slag is still used to build roads. However, slag use is not limited to roads anymore, but slag aggregates are widely used in all kinds of civil works. An aggregate is a granular material used in construction. Properly applied aggregates contribute to the strength and mechanical stability of the construction. Recycled concretes come from concretes from demolition sites that are put through a crushing machine. Crushing facilities accept only uncontaminated concrete, which must be free of trash, wood, paper and other such materials. Smaller pieces of concrete are used as gravel for new construction projects. Crushed recycled concrete can also be used as the dry aggregate for brand new concrete if it is free of contaminants. Larger pieces of crushed concrete can be used as riprap revetments, which are "a very effective and popular method of controlling streambank erosion." Generally for bituminous or asphalt pavement, the aggregates constitute 88% to 96% by weight or more than 75% by volume. The AASHTO standard specifications provide that: The aggregate shall consist of hard, durable particles of fragments of stone or gravel and sand or other fine mineral particles free from vegetable matter and lumps or balls of clay and of such nature it can be compacted readily to form a firm, stable layers. It shall conform to the grading requirements shown in table 3 when tested by AASHTO T-11 and 27. The following materials are classified under Item 300 of the DPWH standard specifications. The coarse aggregate material retained on the 2.00 mm (No. 10) sieve shall have a mass percent of wear by the Los Angeles Abrasion Test (AASHTO T-96) of not more than 45. When crushed aggregate is specified, not less than 50 mass percent of the particles retained on the 4.75 mm (No. 4) sieve shall not have at least one fractured face. The fraction passing the 0.075 mm (No. 200) sieve should not be greater than two thirds of the fraction passing the 0.425 mm (No. 40) sieve. The fraction passing 0.425 mm (No.40) sieve shall have a liquid limit of not greater than 35 and a plasticity index range of 4 to 9 when tested by AASHTO T-89 and T-90 respectively. The following materials are classified under Item 300 of the DPWH standard specifications. Abrasion Value (<45%)
If crushed aggregate is called, it is a must that:
> 50% of mass (No. 4) has no fractured face 2 Mass on No. 200 sieve < of mass on No. 40 sieve 3
No. 40 aggregates should have a liquid limit (LL)
thats < 35%, and plasticity index range of 4-9. The presence of organic impurities in the aggregates intended for concreting road pavement may cause slow or non-hardening of the concrete. Under AASHTO T-21 standard test, the aggregate is treated with a mixture of Sodium Hydrochloride Solution and when the treated aggregate turns dark, organic materials are said to be present in the aggregate. The strength of fine aggregate is measured by the compression tests of sand-cement mortar. Soundness of fine aggregate is measured by their resistance to deterioration under the action of solutions of Sodium or Magnesium Sulfate. The sodium sulfate test is five cycle. The maximum loss under AASHTO specifications is 10%. (AASHTO T 104 and ASTM C 88) For coarse aggregate, the requirement consists of crushed stone, gravel, blast furnace slag, or approved inert materials of similar characteristics or combination thereof having hard, strong durable pieces free from adherent coatings. The Department of Public Works and Highways standard specifications classify aggregate under Item 703, and specifically provides that: Aggregate shall consist of hard, durable particles of fragments of crushed stone, crushed slug or crushed or natural gravel. Materials that break up when alternately wetted and dried shall not be used. Coarse aggregate is the material retained on the 2.00 mm (No. 10) sieve and shall have a percentage of water or more than 50 for sub-base and not more than 45 for base and surface courses as determined by AASHTO designation test T-96. Fine aggregate is the material passing the No. 10 sieve (2.00 mm) consisting of natural, crushed sand and fine minerals particles. The fraction passing the 0.075 mm (No. 200) sieve should not be greater than two-thirds of the fraction passing the 0.425 mm (No. 40) sieve. The Department of Public Works and Highways standard specifications classify aggregate under Item 703, and specifically provides that: Aggregate shall consist of hard, durable particles of fragments of crushed stone, crushed slug or crushed or natural gravel. Materials that break up when alternately wetted and dried shall not be used. Materials retained on sieve No. 10 as coarse aggregates. For sub-base, water > 50% For base and surface course, water < 45%