Zhengzhou Halnn Superhard

Materials Co.Ltd
Previous Henan Superhard Materials Institute

LOGO
About Halnn
Halnn is a high-tech enterprise specializing in the
production of ultra-hardened tools,the leader of professional
hard material processing tools in China, the first to research
new cutting tools specific for gray cast iron, kinds of wear-
resistant steel/cast steel, hardened steel materials.

With more than 10 years experience, Halnn has researched

one by one new materials grade, new technology and
become the most famous cutting tools brand in superhard
cutting tools industry.

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Products
Halnn Main Products include 4 series:

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Application
Mainly used Materials
Gray Cast Iron, Powder Metallurgy Materials, Harded Steel,
High Speed Steel, Superalloy Alloy and other difficult to
process materials.

Main Application Industries

Mill Rolls, Automotive Parts ,Mining Machinery, Gears

Aerospace Parts and Industry Pump, Bearings, ect.

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CBN Grade Solid CBN
ISO Insert
Suited Materials Advantages Application Industry
Code Grade
Chilled Cast Iron Good Collapse Resistance Cast Iron Rolls
K/S BN-K1 Wear Resistant Cast Iron Excellent Fracture Resistance Pump
High Manganese Steel
Hardened Steel Excellent Wear Resistance Hardened Steel Rolls

Rolled Hardened Steel Good Thermal Shock Resistance Ball Screw

H BN-S20 Wear Resistant and Heat-
Wind Power Bearings
resistant Steel
Wear Resistant Castings

Cast Iiron Good Impact Resistance Automotive Parts,Brake Discs/Drum

K BN-S30
Hard Cutting Material Excellent Wear Resistance Pump Parts

Cast Iron Iron Series Cast Iron Engine Block

K BN-S300 Sintered Alloy Good Keeness Gearbox Housing
Engine Cylinder liner
Hardened Steel Slewing Bearings
H BN-S200 Excellent Wear Resistance
Superalloy Forged Steel Chilled Rolls

K BNK30 Cast Iron Excellent Wear Resistance Automotive Parts , Brake Discs/Drum

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CBN Grade PCBN
ISO Insert
Suited Materials Advantages Application Industry
Code Grade

Hardeded Steel Bearing

High Strength Good Balance between Wear Resistance
H/K BN-H10 Gears
Cast iron and Crack Resistance
Ductile Cast iron

Excellent Cutter Edge Strength Gear

Good Performance for interrupted turning
H BN-H21 Hardened Steel Gear Shaft
condition
Abrasive tool

Cast iron
H BN-K10 Excellent Heat Resistant Performance Wear resistant Cast Iron Industry
Iron series
sintered metal
More Cutting Edges Bearing

H BN-H11 Hardened Steel Higher Precision Gears,Gear Shaft

Hardened Abrasive

Hardened Steel Good Wear Resistance Brake Disc/Drum

H/K BN-H20
Hard Cutting
Good Crack Resistance Chilled Steel Gear
Materials
Cast iron More Cutting Edge Brake Disc/Drum
K BN-K20
Iron Series
Excellent Wear Resistance Air-condition Compressor
Sintered Metal
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Industry Solutions
Automotive
Automotive industry
industry

Rolls Industry

Air-conditioning
Air-conditioning compressor
compressor industry
industry

Industry
Solutions

Gears industry

Bearing Industry

Mine
Mine Machine
Machine Industry
Industry

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Automotive Industry Solutions

Gears

Brake Drum
Engine

Pulley
Brake Disc Cylinder liner

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Automotive Industry Solutions---Engine Block

Cylinder boring process

The representative cutting
tools for processing engine
block in China

Chamfering process
Stable Performance,Economic

Milling Process
Improved the working efficiency,
stable cutting performance. Halnn
BN-S300 have similar performance
with Seco Brand CBN insert .
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Automotive Industry Solutions---Engine Block
Finish milling the engine block

Process: Finish Milling

Machining Materials:HT250
Machining Part: End Surface
Insert Model:BN-S300 SNEN090308
Cutting Parameters:Vc=1700m/min,
Fz=0.12mm/r,ap=0.3mm
Processing Type Dry Cutting

Insert Materials Cutting Speed Life/blade Cutting Fuild

Halnn BN-S300 3670m/min 85 pieces No

Other CBN Insert 3670m/min 80 pieces No

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Automotive Industry Solutions---Engine Block

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Automotive Industry Solutions---Cylinder head

Finish turning process

Improved the processing efficiency, and
have stable cutting performance
Halnn BN-S300 can replace Seco Insert

Valve chamfering process

Stable Cutting performance,
More economic

Finish Turning Process

Common model:DCGW11T304,ect
Valve seat
High Speed Turning with Good roughness

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Automotive Industry Solutions---Boron cast iron
Cylinder liner

Grooving Process
Longer Tool Life,
Higher Processing Efficiency

Cylindrical turning process

Dry Cutting
Lifetime will be several times than
Ceramic insert

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Automotive Industry Solutions--- Boron cast iron
Cylinder Liner
Finish turning cyliner liner of engine block

Machining Part: Cylinder liner

Machining Process: Finishing turning
Workpiece Materials: Boron cast iron
Insert Model: BN-S300 SNMN120412
Cutting Parameters: Vc=850m/min,
Fr=0.25mm/r, ap=0.5mm

Processing Type: Wet cutting

Cutting Tool
Insert Materials Productividity
Speed Life/blade
Halnn BN-S300 850m/min 23 sec/piece 120 pieces
Some Ceramic inert 500m/min 40 sec/piece 25 pieces

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Automotive Industry Solutions---Gears and Gears
Shaft

Interrupted turning
Compound PCBN Insert
Stable Cutting Performance, can replace
the other international CBN inserts

Continuous Turning
Welded PCBN Inserts
High speed cutting, the tool life will
improve several times than
ceramic insert

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Automotive Industry Solutions---Gearbox housing

Milling the surface

Solid CBN Inserts
Production Efficiency significal
improved, the cutting tools lifetime
also improved several times.

Boring, semi-fine boring process

Welded PCBN Insert
Processing efficiency significantly
improved and achieve good
surface.

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Automotive Industry Solutions---Brake Disc

Roughing Process
Solid CBN Inserts
Performance stable ,the tool life
improved several times than
coated insert.

Turning the inner bore Process

Welded PCBN insert
Achieve high-speed cutting,
stable performance

Finish turning process

BNK30 SCGN090408/12
WNGA080408
Long tool life with high speed cutting,
and make sure high surface roughness

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Automotive Industry Solutions---Brake Disc
Application Case

BNK30 rough machining Brake Disc

Machining Part: Brake Disc

Machining Materials:FC250

Workpiece Hardness: HB180~240

Inserts Grade:BNK30 CNGN120416

Cutting Type: Dry Cutting

Cutting Parameters: ap=2.5mm,Fr=0.3mm/r, Vc=697m/min

Linear
Inserts Materials Cutting Depth Tool Life/tip
Speed(m/min)
Halnn BNK30 697 2.5 260

Seco CBN300 697 2.5 200

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Automotive Industry Solutions---Brake Disc

From above chart, we can see that the tool life of Halnn
BNK30 will be improved about 30% more than Seco
CBN300 Inserts.

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Automotive Industry Solutions---Brake Drum

Rough machining process

BN-S300 CNMN120716
Performance stable, too life improved
several times than coated insert

Finish turning process

BN-K20 WNGA080408/12
Roughness within Ra1.6,The insert
Lifetime improved several times
than coated insert.

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Automotive Industry Solutions---Brake Drum
Application Case of processing brake drum
BNK30 rough machining brake Drum

Machining Part: Brake Drum

Workpiece Hardness:HB190~220

Cutting Type: Dry Cutting

Machining Materials:FC250

Inserts Grade:BNK30 CNGA120408

Cutting Parameters:ap=0.15mm,Fr=0.16mm/r,Vc=450m/min
Linear Costs/workp
Inserts Materials Tool Life/Tip
Speed(m/min) iece
Halnn BNK30 450 100 $0.45

Sumitomo BN700 450 100 $0.75

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Automotive Industry Solutions---Brake Drum

From above chart, we can see that, when the tool life
is similar with Sumitomo BN700, Halnn BNK30 is more
Cost-effective.

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Automotive Industry Solutions---Clutch pressure
plate and Pulley
Roughing Process
Clutch pressure plate
HT250
Stable performance and
excellent working efficiency

Finishing Process
HT250
The working efficiency improved
significantly, the lifetime improved several
times than coated insert
Pulley

HT250
Process the end surface
Stable cutting performance and
improved the efficiency

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Rolls Industry Solutions
Specific for the high hardness rolls, Halnn recommend Solid CBN inserts
which can be used for large cutting margin. Compared with the traditional
cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will
be more stable,

(1) BN-K1 solid cbn insert is suitable for high hardness cast iron industry.
(2) BN-S20 solid cbn insert is suitable for high hardness steel/ forging steel
industry.

Both two grades solid cbn inserts are used for roughing and finishing
process.
The cutting paramters for reference as following tablet:

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Rolls Industry Solutions

The cutting parameter for reference

Woekpiece Halnn
Roll Materials Cutting Parameters Insert Image
hardness Grade

Vc=40~60m/min,ap=2~10mm,Fr=0.5~1.5mm/r,
Alloy Cast iron
Vc=60~90m/min,ap=1mm,Fr=0.5~1mm/r

Vc=30~60m/min,ap=1~10mm,Fr=0.5~1.5mm/r,
Cast Semi-Steel
HSD60~80 BN-K1 Vc=50~80m/min,ap=1mm,Fr=0.5~1mm/r

High Carbon Semi-

Vc=35~50m/min,ap=1~10mm,Fr=0.5~1mm/r
Steel

Chilled Cast iron Vc=25~50m/min,ap=1~10mm,Fr=0.5~1mm/r

High Speed Cast

HSD85~92 BN-S20 Vc=20~45m/min,ap=4 mm,Fr=0.5~1.5mm/r
Steel

Forged Steel HRC65 BN-S20 Vc=90m/min,ap=4 mm,Fr=0.2~0.7mm/r

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Rolls Industry Solutions---High alloy cast iron rolls

Turning cylindar
Solid cbn inserts
Large margin cutting improved the efficiency
Stable performance with reasonable price

Application Case

Materials: High Ni-Cr alloy cast iron Insert Feed Tool

Failure Mode
Hardness: HSD80 Materials rate Life/blade
Insert Models:BN-K1 RNMN200800
Cutting Parameters:Vc=55m/min Halnn BN-K1 1mm/r 3pieces Normal wear
Fr=1mm/r
ap=4mm
Ceramic Insert 0.5mm/r 0.5 pieces Chipping
Processing Type: Dry cutting

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Rolls Industry Solutions---High speed steel rolls

Turning the Grooves

Solid CBN Inserts
Efficiency improved several times
Tool Life improve several times.

Application Case
Producti Tool Efficiency
Materials:High speed steel Insert Materials
vity life/tip Improved
Hardness:HSD90
Insert Mode:BN-S20 RCMX120700 improved 6
Halnn BN-S20 2h 25 grooves
Cutting Parameters Vc=50m/min times
Fr=0.2mm/r
Machining Type:Dry Cutting Carbide Insert 12h 3 grooves -----

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Hard Material Industry Solutions-Surfacing Rolls

Process Turning cylindrical

Solid CBN Inserts
Compared with traditional cutting tools,
the workign efficiency improved,and the
tool life also be improved several time.

Application Case
Hardness HRC45- Failure
Insert Materials Speed Tool Life
55
Materials Ni-based Mode
alloy Model BN-S20
Insert
improved
Cutting Parameters Halnn BN-S20 65m/min Normal Wear
12 times
Vc=65m/min,Fr=0.12mm/r,ap=2.
5mm
Carbide Insert 15m/min ----- Chipping
Processing Type Dry
Cutting

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Air-conditioning compressor industry solutions

The air-conditioning compressor parts are mainly made of gray cast iron. Specific
to these gray cast iron parts, Halnn researched corresponding cbn inserts grades
BNK30 and BN-K20 with high processing efficiency, the cutting speed can be 3~4
times more than carbide alloy insert and the tool life will improve several times.

The following will share the insert models and the corresponding cutting data.

Cutting Feed
Insert Machining Machinin Machinin Machining Depth of Cut
Speed Rate
Grade Hardness g Type g Area Materials ap(mm)
Vc(m/min) f(mm/r)

HB170 Continuou
BNK30 Finshing Gray Cast Iron 300~1500 1 0.05~0.3
~HB230 s Turning

HB170 Continuou
BN-K20 Finishing Gray Cast Iron 300~1500 1 0.05~0.3
~HB230 s

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Air-conditioning compressor industry solutions---
cylinder

Materials Gray Cast iron

BNK30/BN-K20

Cost Effective, Stable Cutting Performance,
Production Efficiency increased exponentially

Application Case

Productivi
Materials:FC200 Insert Materials Speed Tool Life
ty
Hardness:HB170-210
Insert Model:BN-K20 WNGA080412
Halnn BN-K20 400m/min 37s/piece 80 pieces
Cutting Parameters
Vc=400m/min,Fr=0.2mm/r,ap=2mm
Coated Carbide 260m/min 58s/piece 20 pieces
Machining Type:Wet Cutting

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Air-conditioning compressor industry solutions---
Upper Bearing

Materials:Gray Cast iron

BNK30/BN-K20
stable performance ,tool life will be
several times than carbide insert

Application Case

Materials HT200
Insert Model Speed Producivity Tool Life
Hardness HB170-
210 Model BNK30 WNGA080412
Insert
500
Cutting Parameters:Vc=570m/min, Halnn NK30 570m/min 45 s/piece
pieces
Fr=0.25mm/r,ap=2.5mm
Processing Type:Dry Cutting 100
Coated Carbide 380m/min 72s/piece
pieces

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Gear Industry Solutions
There are many difficulties on hard turning Gear after heat treating:

(1)The hardness of the Gear will reach HRC58~62, the insert will wear
rapidly, which will affect the processing efficiency.
(2) Some Gears exist interrupted turning condition(end surface has
hole), the cutting tools will be easily chipping, so the costs will be high.
(3) For large scale Gears, the hardness after heat treating will be high,
and the deformation also will be large, it will require high wear
resistance and impact resistance on the cutting tools.

Specific to above difficult problems, Halnn researched solid cbn inserts

BN-S20 for roughing with large margine and pcbn inserts BN-H11, BN-
H21, BN-H20,BN-H10 for finishing, which will make sure the excellent
wear resistance, strong impact resistance and anti-fracture properties.

The Inserts Grade and corresponding cutting data as follows:

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Gear Industry Solutions

Cutting Depth of
Insert Machining Machining Machining Feed Rate
Machining Materials Speed Cut
Grade Hardness Type Area f(mm/r)
Vc(m/min) ap(mm)

Roughing Continuous 50~200 1~10 0.15~0.1

BN-S20 HRC45~68 Hardened Steel Heavy
Finishing Interrupted 60~250 1 0.05~0.35

Hardened Steel Continuous

BN-H10 HRC45~63 Finishing 60~250 1 0.05~0.35
High Strength Cast Iron

Heavy
BN-H21 HRC60~68 Finishing Hardened Steel 60~250 0.5 0.05~0.35
interrupted

BN-H11 HRC45~68 Finishing Hardened Steel Continuous 90~200 1 0.05~0.35

Continuous
BN-H20 HRC45~63 Finishing Hardened Steel Semi- 60~180 1 0.05~0.35
interrupted

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Gear Industry SolutionsContinuous Turning

Hard turning
BN-H11/BN-H10
High speed, the tool life will
improve several times than
ceramic insert.

We can offer coated cbn inserts

Application Case
Tool Producti
Hardness:HRC58-62 Insert Materials Speed
Life/tip vity
Process Finishing
Insert Model BN-H11 CNGA120408 Halnn BN-H11 180m/min 800 pieces 6 sec
Cutting Parameters
Vc=180m/min,Fr=0.1mm/r,ap=0.2mm
Ceramic Insert 130m/min 150 pieces 8.5 sec
Machining Type Dry Cutting

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Gear Industry Solutions Semi-interrupted turning

Hard turning inner bore

PCBN Insert BN-H21
It can obey the impact of the keyway
when hard turning (interrupted turning
Turning instead of Grinding Process will affect by
the lathe for hard turning(so before choose the insert
solutions, we need confirm that whether it has
interrupted turning condition)
Application Case
Hardness:HRC58-62 Costs/piec
Insert Materials Speed Tool Life
Process:Finish turning e
Insert Model:BN-H21 WNGA120408
120m/mi 700
Cutting Parameters:Vc=120m/min, Halnn BN-H21 0.1
n pieces
Fr=0.1mm/r,
ap=0.25mm 120m/mi 650
Other CBN 0.2
Machining Type Dry Cutting n pieces

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Gear Industry Solutions Heavy Interrupted Turning

Hard Turning the end surface of the Gear

after heat-treating (it has many bore)
Halnn BN-H21
More Economic,stable
Cutting performance,and it will have similar
performance with other insert.

We can offer coated CBN insert specific to other

coated insert
Turning instead of Grinding Process will affect by
the lathe for hard turning(so when before choose the
Application case insert solutions, we need confirm that if it has
interrupted turning condition)
Hardness:HRC58-62 Cutting
Insert Materials Speed Tool Life
Process:Finishing Depth
Insert Model:BN-H21 WNGA080408
300m/mi
Cutting Parameters:Vc=300m/min Other CBN 0.3mm 600
n
Fr=0.1mm/r
ap=0.3mm 300m/mi
other cbn 0.3mm 450
Machining Type:Dry Cutting n

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Gear Industry Solutions Heavy Interrupted Turning

Process: Hard turning Large Scale Gear

after heat-treating(Vertical turning)
Solid CBN inserts BN-S20
It can obey impact of the gear surface
when hard turning ,it has stable cutting
performan -ce,it will be more economic.
Hard Turning the Gear End Surface
Solid cbn inserts
Stable Cutting Performance,More
economic,it has similar performance
with some European Brands

Turning instead of Grinding Process will affect by the lathe for hard turning
(so when before choose the insert solutions, we need to confirm that if it
has interrupted turning condition)

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Gear Industry Solutions Heavy Interrupted Turning

Heavy interrupted turning application ase

Machining Part:Cylindrical
heavy interrupted
Hardness:HRC60
turning
Insert Model:BN-S20 SNMN120712
Cutting Parameters: Vc=90m/min
Fr=0.12mm/r
ap=2.5mm
Processing type: Dry cutting

Insert Materials Speed Tool Life Failure Mode

Halnn BN-S20 90m/min 5 pieces Normal Wear

Other Ceramic Insert 45m/min 0.3 pieces Chipping

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Bearing Industry Solutions
When processing large scale bearings and fine finishing bearings,
the manufacturers usually use hard turning instead of grinding which
is a trend in bearing industry, and it has high performance, low costs,
traditional technology cant go beyond that.

As the leader of professional superhard cutting tools, Halnn

researched professional cutting tools grades for hard turning
bearings, which not only has stable cutting performance, but also
promises high roughness, and help the manufacturers to reduce the
production costs.

The cbn inserts and corresponding cutting data will be as below:

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Bearing Industry Solutions

Machin
Cutting
Insert ing Processing Machining Depth of Feed Rate
Machining Type Speed
Grade Hardne Condition Materials Cut(mm) Fr(mm/r)
Vc(m/min)
ss
Roughing 50~200 0.5~10 0.15~0.1
HRC45 Intermittment cutting
BN-S20 Hardened Steel
~68 Continuous cutting
Semi-finishing 60~250 1 0.05~0.35

Semi-finishing 50~200 1~10 0.15~0.1

HRC45 Hardened
BN-S200 Continuous turning
~68 Steel,Superalloy
Fine Finishing 60~250 1 0.05~0.35
Heavy interrupted
HRC62
BN-H21 Fine Finishing Hardened Steel turning 60~250 0.5 0.05~0.35
~68
Continuous cutting
Hardened Steel
HRC45
BN-H10 Fine Finishing High Strength Continuous cutting 60~250 1 0.05~0.35
~68
Cast Iron
HRC45 Intermittment cutting
BN-H20 Fine Finishing Hardened Steel 60~180 1 0.05~0.35
~63 Continuous cutting
HRC45
BN-H11 Fine Finishing Hardened Steel Continuous cutting 90~200 1 0.05~0.35
~63

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Bearing Industry Solutions---Wind Power Bearing

Hard Turning(Bearing outer ring and inner ring)

Solid CBN Inserts
The insert Lifetime will improved
several times than ceramic insert
More Economic and achieve high surface
roughness

Raceway Turning Process

Solid CBN Inserts RCGX090700
RNMN090300
RCMX090700;RNMN090300
Improved production efficiency,
Roughness can arrive Ra0.8

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Bearing Industry Solutions---Wind Power Bearing
Processing Wind Power Bearing application
Macining Part Raceway and Endsurface
Materials
42CrMo
Hardness HRC47-
55 BN-S200 RCGX090700
Insert Model
Cutting Parameters Vc=110m/min
Fr=0.45mm/r
ap=0.5mm
Machining Type:Dry Cutting

Insert Materials Speed Tool Life Roughness

Halnn BN-S200 110m/min 8 pieces Ra0.8

Other Ceramic Insert 90m/min 1 pieces Ra1.6

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Bearing Industry Solutions---Metallurgical bearings

Finish Turning Cylinder and inner bore

Welded PCBN insert
More Economic ,stable cutting performance
Surface Roughness can arrive Ra0.8

Application Case
Hardness HRC62 Roughn
Insert Materials Speed Tool Life
Part Cylindrical and Inner ess
bore DNGA150408
Insert Model:BN-H11
Cutting Parameters Vc=140m/min Halnn BN-H11 140m/min 12 pieces Ra0.8
Fr=0.12mm/r
ap=2.5mm
Other CBN 140m/min 10 pieces Ra0.8
Processing Type:Dry Cutting

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Mine Machine Industry
As we all know, the Mining Industry will need many wear resistant parts. If the wear
resistant parts are not well, it will affect the working the efficiency increasing
processing costs. They will need the parts with excellent wear resistance. So the
manufacturers need to search the good cutting tools specific for these demands
from their customers.

Halnn, as the leader of cutting tools industry in China, has researched many cbn
inserts grade specific for the wear resistant parts.

The grades and corresponding parts as below:

Insert Processing Feed Cutting Depth of
Suited Materials Machining Type
Model Condition Rate Speed Cut(mm)

Roughing Continuous 0.15~0.7 35~120 1~10mm

Wear-resistant
Cast Iron
BN-K1 High Continuous
Finishing manganese 0.05~0.35 60~180 1mm
Interrupted
Steel

Continuous
Roughing Hardened Steel 0.15~0.1 50~200 1~10
Interrupted
BN-S20 Wear-resistant
Steel
Finishing Continuous 0.05~0.35 60~250 1

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Mine Machine Industry---housing and impeller
Pump houshing

Heavy cuctting HRC60

Solid cbn inserts BN-K1
Stable cutting performance

Impeller

Turning the end surface Heavy interrupted

turning)
Solid CBN inserts BN-K1
Stable cutting performance,which will
obey the interrupted turning condition

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Mine Machine Industry---housing and impeller
housing
Application case for roughing pump housing
Hardness
HRC60 Cr26 High chromium cast
Materials
iron Model BN-K1 SNMN120712
Insert
Cutting Parameters Vc=75m/min
Fr=0.1mm/r
ap=3.5mm
Processing Type Dry Cutting

Insert Materials Speed Feed Rate Tool Life/blade

Halnn BN-K1 75m/min 0.1mm/r 85 pieces

Ceramic Insert 35m/min 0.07mm/r 10 pieces

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Mine Machine Industry---Concave

Turning the cylindrical

Solid CBN Inserts
Improved the working efficiency several
timesLife
Tool improve several times comparing
with traditional insert

Application Case
Insert Cutting Process
Materials: High Manganese steel Speed
materials Depth efficiency
Insert Model:BN-K1 SNMN150716
Cutting Parameters: Vc=80m/min impriove
Halnn BN-K1 80m/min 7.5mm
Fr=0.3mm/r 12 tims
ap=7.5mm
Processing Type: dry Cutting Carbide Insert 25m/min 2.5mm -----

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Mine Machine Industry--- Wear resistant part

Milling Process
Solid CBN inserts
Improved the working efficiency
Tool Life improved several times

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Contact with us

Address: Room 21-11, Research #5 Building B

site the National University Science Park,Zhengzhou
Hi-tech District,Henan Province,China
Website:www.halnncbn.com

Mob +86 18695866134(Whatsapp)

Fax +86 371 67981990
Wechat: Halnntools
Skype:cbn_inserts_angels
Email: halnntools@gmail.com
angelszhu@hlcbn.com

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 Thank You !

LOGO