A membrane is a thin barrier that permits the transport
of certain species across it from one fluid to another. Membranes can be classified by the operating driving force for transport. Hydrostatic Pressure Microfiltration The microfiltration membrane shown here is used in protein and nucleic acid concentration and purification.
(Millipore Corporation, Billerica, MA)
General Information In microfiltration, a sieving effect separates particles based on their size. A mixture of components of different sizes is brought to the surface of a semipermeable membrane, meaning the membrane only allows certain species to permeate through. Under the driving force of a hydrostatic pressure gradient, some of the components permeate the membrane, whereas others do not, resulting in a separation.
(Copyright Sterlitech Corporation, Kent, WA)
Equipment Design A symmetric microporous membrane (a membrane consisting of uniform pore diameters) is used to separate the components in microfiltration systems, such as the one shown here. Microporous membranes consist of a solid matrix with holes or pores. In microfiltration, these pores have a diameter between 0.1 and 10 micrometers.
(Copyright Copyright GEA Process Engineering,
www.niroinc.com) In separations involving straight- through filters, known as dead-end filtration, all the feed solution is forced through the membrane by an applied pressure. Essentially all the fluid permeates the membrane in one pass. For applications with high solid concentration, plugs may occur. <iframe width="707" height="530" src="https://www.youtube.com/embed/BcRWPVwO_Lg" frameborder="0" allowfullscreen></iframe> Microfiltration membranes can also be operated in a crossflow mode, where the feed solution is pumped across the membrane parallel to its surface. By maintaining a high velocity across the membrane, the retained solid is swept off the surface of the membrane, as shown below. This makes the crossflow mode ideal when a significant amount of material would be retained on the membrane. However, this mode of separation is not very efficient, and a recycling loop might be necessary.
<iframe width="707" height="530"
src="https://www.youtube.com/embed/hYtqEURwyuY" frameborder="0" allowfullscreen></iframe> Usage Examples Microfiltration is used for process water purification and wastewater treatment. The microfiltration membrane system shown here is used for wastewater treatment.
(Copyright Copyright GEA Process Engineering,
www.niroinc.com) Microfiltration membranes are also used in a wide range of medical applications, such as diagnostics, filtration, controlled release applications, and for electromechanical cell components. Microfiltration systems can be also used in multiple industries such as thepharmaceutical , food and dairy industries. The pilot plant microfiltration system shown below will be used for bacteria and fat removal from skim milk or whey. It will provide accurate results that can be replicated for full scale production. (Copyright Copyright GEA Process Engineering, www.niroinc.com) Advantages Effective in separating small particles of differing size or molecular mass. Disadvantages Ineffective in separating particles of similar size or molecular mass. Salts and macromolecules are allowed to pass through the membrane. Dead-end filters may plug. Cross-flow filters are inefficient, requiring recycle loops.