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Blades and rotor: Converts the wind power to a rotational mechanical power.
Generator: Converts the rotational mechanical power to electrical power.
Gear box: Wind turbines rotate typically between 40 rpm and 400
rpm. Generators typically rotates at 1,200 to 1,800 rpm.
Most wind turbines require a step-up gear-box for efficient
generator operation (electricity production).
Ken Youssefi / Hsu Engineering 10, SJSU 5
Main components of a Wind Turbine
Rotor
Rotor
The portion of the wind turbine that collects energy from the wind is called the
rotor. The rotor usually consists of two or more wooden, fiberglass or metal
blades (new design) which rotate about an axis (horizontal or vertical) at a
rate determined by the wind speed and the shape of the blades. The blades
are attached to the hub, which in turn is attached to the main shaft.
Ken Youssefi Engineering 10, SJSU 6
Rotor Blade Variables
Blade Length
Blade Number
Blade Pitch
Blade Shape
Blade Materials
Blade Weight
What should be the blade profile?
Drag Design
For the drag design, the wind literally
pushes the blades out of the way.
Drag powered wind turbines are
characterized by slower rotational
speeds and high torque capabilities.
They are useful for the pumping,
sawing or grinding work that Dutch,
farm and similar "work-horse"
windmills perform. For example, a
farm-type windmill must develop high
torque at start-up in order to pump, or
lift, water from a deep well.
Generally, the fewer the number of blades, the lower the One blade rotor
material and manufacturing costs will be. Higher rotational
speed reduces the torques in the drive train, resulting in
lower gearbox and generator costs.
Engineering 10, SJSU 12
Ken Youssefi
Wind Turbine Blade Design
The ideal wind turbine design is not dictated by technology alone, but by a
combination of technology and economics: Wind turbine manufacturers wish
to optimize their machines, so that they deliver electricity at the lowest
possible cost per kilowatt hour (kWh) of energy.
Wind turbines are built to catch the wind's kinetic (motion) energy.
You may therefore wonder why modern wind turbines are not built
with a lot of rotor blades, like the old "American" windmills you have
seen in the Western movies and still being used in many farms.
The ideal wind turbine rotor has an infinite number of infinitely thin
blades. In the real world, more blades give more torque, but slower
speed, and most alternators need fairly good speed to cut in.