DIAGRAMA PROCESOS MALVINAS

Sales Gas III

NGL Recovery/Gas Rejection
Inject Gas Gas Compression Residue Gas

Water
Vapor Reflux
Wet
Gas Expander
Chill-Down
Feed Gas Slug Catcher Dehydration
Heat Exchange
II

DEETHANIZER
Recovered
Wet Vapors
HP Condensate Cond
Flash NGL
Vapors Reboiler
Vapor
Recovery Stabilizer
I Vapors

Condensate Condensate NGL Product

Separation / Dehyd Stabilization
High VP Product Storage
To Pisco
Condensate Condensate Product & Shipping
Water
 SISTEMA ESTABILIZACION CONDENSADOS
F 1,285 psig
1,400 psig WET GAS
PIC PIC PIC
TRAIN #1
TO INLET
FILTER
SEPARATOR
COMPRESSOR 1,265 psig
WET GAS HEADER STABILIZER OVHD TRAIN #2
SKIDS (3 UNITS) PIC WET GAS
COMPRESSORS

190 psig
FROM FIELD 110oF 2nd 1st F
GATHERING 1,300 psig 94oF PIC
5.7 MMscfd
S
INLET GAS
PIC 107oF
95oF 3.4 MMscfd
1,300 psig 175 psig
LIC
SLUG CATCHER
PIC 485 psig

STABILIZER
WET HP CONDENSATE FIC 250 psig 235 psig
F
500 psig F

PIC PIC PIC

180 psig
22,280 B/D 82oF 76oF
SAND 485 psig 8.0 MMscfd 235 psig 2.3 MMscfd TIC
FILTER CONDENSATE CONDENSATE 300oF
LC LIC STABILIZER
SEPARATOR FLASH DRUM LIC
BOTTOMS/FEED
LC EXCHANGER
FIC
100oF Hot Oil
WATER 17,020 B/D
CONDENSATE TIC
500 B/D STABILIZER
FILTER
CD REBOILERS
TIC
110oF

S
CONDENSATE
STABILIZER 14,860 B/D
PRODUCT COOLER TO STORAGE
 DESHIDRATACION DE GAS Y REGENERACION
TAMIZ MOLECULAR (TREN #1 O #2)
INLET FILTER GLYCOL INLET GAS DEHYDRATORS Adsorb: 24 Hrs (1,265 psig)
SEPARATOR CONTACTOR COALESCER FILTER (MOLE SEIVE BEDS) Regen: 12 Hrs (450 psig)
TRAIN #1 <2psi (Clean)
95oF
10psi (Dirty)
220 MMscfd PDI
WET GAS <2psi (Clean)
10psi (Dirty) 30 gpm
FROM SLUG PDI
CATCHER FI
LC Adsorption Adsorption

5-8 psi
LC
PDI
LC LC
TO CONDENSATE LC
SEPARATOR Normally Regen
No Flow 450oF
WET COND
Normally No Flow
5 MMscfd
FIC

REGEN GAS
470 psig 5 gpm
FIC
TO RESIDUE GAS <2psi (Clean)
COMPRESSORS PDI 10psi (Dirty)
TIC
REGEN GAS 450oF 1,255 psig
Water Vapor/Stripping Gas REGEN GAS COMPRESSORS
To Warm Flare GLYCOL DRY GAS
CONTACTOR REGEN GAS
F
490 psig SCRUBBER
110oF DRY GAS DUST TO CRYO UNIT
LIC Hot Oil
470 psig FILTERS
Lean Glycol TIC 110oF 5 MMscfd
TEG 440 psig REGEN GAS
99.5 wt%
REGENERATION REGENERATION
SYSTEM 35 gpm LIC FROM BOOSTER COMPRESSOR
GAS HEATER
REGEN GAS DISCH COOLER
COOLER
Rich Glycol
Water
CD
 SISTEMA REGENERACION GLICOL (TREN #1 O #2)
Blanket Gas
Set @ 0.5 psig
From Fuel
Gas Header
Set @ 5 psig
GLYCOL OVHD
FROM COOLER
F
GLYCOL CONTACTOR 209oF
AND
REGEN GAS GLYCOL CONTACTOR 110oF
112oF GLYCOL REFLUX COIL
RICH TEG LC LC

128oF
GLYCOL Hydrocarbon
Set @ 50 psig REGENERATION Skim Liquid
Blanket Gas STILL Water To
From Fuel Disposal
Gas Header CD
GLYCOL FILL & TIC
GLYCOL FLASH Set @ 60 psig MAKE-UP 400oF
TANK GLYCOL REBOILER
F
LG
Hot Oil
128oF
60 psig
Stripping Gas FI
LC LC From Fuel Gas Header

400oF 85 to 90 Mscfd (~2 scf/gallon TEG Circ Rate)

<2psi (Clean)
10psi (Dirty)
RICH / LEAN GLYCOL
PDI PDI PDI 300oF EXCHANGER TO
Hydrocarbon
Skim Liquid GLYCOL CONTACTOR
AND
CD
128oF REGEN GAS GLYCOL CONTACTOR
234oF TIC
110oF
GLYCOL SOCK GLYCOL CARBON GLYCOL SOCK LEAN TEG
FILTER FILTER FILTER 35 gpm
99.5Wt% TEG
LEAN GLYCOL
COOLER
 MALVINAS PROCESS FLOW DIAGRAM
GAS CHILLDOWN & LIQUIDS RECOVERY SYSTEMS (GSP w/ J-T)
FFIC
Set @ 495 psig
PIC F
BOOSTER COMPRESSOR
DISCH. COOLER
RESIDUE GAS GAS / GAS REFLUX
FIC
470 psig EXCHANGER CONDENSER
PIC C
TO RESIDUE -41oF
COMPRESSORS VVVVVVVV--VVVVVVVV
90oF O
Residue
BOOSTER VVVVVVV VVVVVVVV
Compressor
COMPRESSOR -40oF -97oF
Speed Control DEETHANIZER
(Bypassed)
45MMscfd EXPANDER
92%
26oF 21% C Inlet PC or FC
<
FROM DRY GAS SIC Signal
DUST FILTERS O
FIC
Warm Gas Bypass Set @ FFC C C
DRY GAS +5oF 168MMscfd 1225psig J-T VALVE
96oF TIC 79%
1,255 psig DEETHANIZER DEETHANIZER SIDE
FEED PREHEATER LIQ / GAS EXCHANGE LIC
219.8 MMscfd FIC
26oF
DEETHANIZER
VVVVVVVV--VVVVVVVV REFLUX FFIC
8% 26oF
LIC ACCUMULATOR
VVVVVVV VVVVVVVV COLD FIC
SEPARATOR DEETHANIZER 480 psig
REFLUX PUMPS
HS TIC -2oF DEETHANIZER
C Pump Min Flow Recycle REBOILER
90oF

TIC LIC

TIC
277oF
TO PRODUCT
STORAGE PROPANE RECOVERY 110oF TIC
38%
NGL PROD

PRODUCT
COOLER
 MALVINAS PROCESS FLOW DIAGRAM
GAS CHILLDOWN & LIQUIDS RECOVERY SYSTEMS (SCORE w/ J-T)
FFIC
Set @ 495 psig
PIC F
BOOSTER COMPRESSOR
DISCH. COOLER 10% Of Inlet Rate
RESIDUE GAS GAS / GAS REFLUX 22MMscfd
FIC
470 psig EXCHANGER CONDENSER
TO RESIDUE PIC
-24oF
COMPRESSORS VVVVVVVV--VVVVVVVV
Residue 90oF
BOOSTER 470 psig VVVVVVV VVVVVVVV
Compressor
COMPRESSOR -23oF
Speed Control DEETHANIZER
(Bypassed) 19oF C EXPANDER
86% Inlet PC or FC
30oF O Signal
<
FROM DRY GAS SIC
DUST FILTERS C
FIC
Warm Gas Bypass Set @ FFC O O
DRY GAS +5oF 213MMscfd 1225psig -23oF
J-T VALVE
96oF TIC C
1,255 psig DEETHANIZER DEETHANIZER SIDE
219.8 MMscfd FEED PREHEATER LIQ / GAS EXCHANGE 473psig 0%
28oF LIC FIC
0gpm
VVVVVVVV--VVVVVVVV DEETHANIZER FFIC
14% 16oF
REFLUX
LIC
VVVVVVV VVVVVVVV COLD ACCUMULATOR FIC
SEPARATOR DEETHANIZER 100% 480 psig
Set @ 208gpm
HS TIC -19oF REFLUX PUMPS 230 gpm DEETHANIZER
O Pump Min Flow Recycle REBOILER

LIC
71oF TIC

TIC
277oF
TO PRODUCT
STORAGE PROPANE RECOVERY 110oF TIC
36%
NGL PROD

PRODUCT
COOLER
 MANAGING PLANT PERFORMANCE
MAXIMIZING PROPANE RECOVERY

J-T OPERATING MODE

Avoid Prolonged Operation In the J-T Mode.
If Prolonged J-T Mode Operation Is Required, Use GSP Configuration
GSP J-T Operation Yields Slightly Higher C3 Recovery Than SCORE J-T
Operation
See GSP J-T C3 Recovery Curve
See SCORE J-T C3 Recovery Curve
Residue Compressors
Operate Residue Compressors At Max Speed To Lower Deethanizer Pressure.
Lower Deethanizer Pressure Increases C3 Recovery
Slug Catcher
Operate Slug Catcher Pressure as High As Possible But Not Greater Than 1300 psig
Higher Pressure In the Slug Catcher Increases C3 Recovery
If High Slug Catcher Pressure Limits Field Production, Then Operate At Slightly Lower Pressure
Deethanizer
Use Operating Charts (Deethanizer Reboiler and Deethanizer Feed Pre-Heater)
Keep Product On Spec. Calculate C2/C3 Ratio of Bottoms Product Using Chromatograph Data
Cryo Train Gas Flow Distribution
Send Maximum Inlet Gas Flow (220 MMscfd) To Cryo Train That Has Expander In Service
Send Remainder Of Inlet Gas Flow To Cryo Train Operating In J-T Mode.
 MANAGING PLANT PERFORMANCE
MAXIMIZING PROPANE RECOVERY

EXPANDER OPERATING MODE

Use SCORE Configuration
SCORE Achieves Higher C3 Recovery Than GSP
See GSP C3 Recovery Curves
See SCORE C3 Recovery Curves
Residue Compressors
Operate Compressors At Speed Required To Maintain Deethanizer Pressure at 330 to 340 psig.
Lower Deethanizer Pressure Increases C3 Recovery
Slug Catcher
Operate Slug Catcher Pressure as High As Possible But Not Greater Than 1300 psig
Higher Pressure In the Slug Catcher Increases C3 Recovery
If High Slug Catcher Pressure Limits Field Production, Then Operate At Slightly Lower Pressure
Deethanizer
Use Operating Charts (Deethanizer Reboiler and Deethanizer Side Liq/Inlet Gas Exchanger)
Keep Product On Spec. Calculate C2/C3 Ratio of Bottoms Product Using Chromatograph Data
Deethanizer Reflux
Side Vapor Draw From Deethanizer To Reflux Condenser At Rate Equal To 20% Inlet Gas Rate
Send 50% Of Reflux Liquid to Top and 50% To Mid Section
 PRODUCT SPECIFICATIONS
RESIDUE GAS

Maximum Water Content lbs. / MMscf 4.0

Maximum CO2 Content, Mole % 2.0
Maximum Total Inerts (N2 + CO2), Mole % 4.0
Maximum Total Sulfur, grains / 100 scf 0.655
Dew Point 25oF @ 798 psia
Maximum Oxygen, Mole % 0.2
Minimum Gross Heating Value, Btu/scf 989
Maximum Gross Heating Value, Btu/scf 1,157
Maximum Delivery Temperature, oF 110
Minimum Gas Delivery Pressure From Cryo Plant, psig 470
Maximum Gas Delivery Pressure To Sales Pipeline, psig 2,120 @ 110oF
Maximum Gas Delivery Pressure For Injection, psig 4,000 @ 110oF
 PRODUCT SPECIFICATIONS
CRYO PLANT NGL AND STABILIZED CONDENSATE PRODUCT MIX

Max. Water Content Pisco C3 To Pass GPA Propane Dryness Test or D-2713-86
Max. CO2 Content, Mole % (Not Specified)
Corrosion Pisco C3 To Pass No.1 Copper Strip Test
Max. C2/C3 Ratio, LV% 2.0 (Pisco C3 Must Meet HD5 Spec)
Max. Design Pressure Of Storage, psig 250 psig @ 125oF
Normal Storage Op. Pressure, psig 70 psig @ 100oF
Max. Delivery Temperature To Storage, oF 110
Max. Delivery Pressure To Pipeline, psig 400
Max. Design Pressure Of Pumps, psig 450 @ 130oF
 PRODUCT SPECIFICATIONS
MAINTAINING STABILIZED CONDENSATE ON SPEC

SLUG CATCHER
Operate at 1300 psig
Feed Liquids To Condensate Separator at Steady Rate
Service Sand Filter As Required To Keep Solids Out of the Condensate
CONDENSATE SEPARATOR
Operate at 485 psig
Maintain Water/Condensate Interface In Boot On Automatic Level Control
Maintain Condensate Liquid Level At Approximately 65-75% to Assure Residence Time For Water
Separation
CONDENSATE FLASH DRUM
Operate at 235 psig
Feed Liquids from Condensate Flash Drum on FIC w/ LIC resetting FIC
Maintain Liquid Level At Approximately 50-60%
STABILIZER BOTTOMS/FEED EXCHANGER
Maintain Feed To Stabilizer At 100oF
STABILIZER AND REBOILER
Maintain Reboiler Outlet Temperature Between 295 to 315oF
Calculate Stabilized Condensate C2/C3 Ratio Using Data From Chromatograph
Adjust Reboiler Temperature As Required to Maintain C2/C3 Ratio < 2.0 LV%
Use Stabilizer Reboiler Chart As A Guideline For Reboiler Temperature.
 PRODUCT SPECIFICATIONS
MAINTAINING CRYO PLANT NGL PRODUCT ON SPEC PFD (SCORE)

PFD (GSP)
DEETHANIZER
Use Deethanizer Reboiler Charts (GSP J-T, GSP Expander, SCORE J-T, SCORE Expander)
Calculate C2/C3 Ratio Of Deethanizer Bottom Product Using Data From Chromatograph
Adjust Deethanizer Reboiler TIC as Required To Maintain C2/C3 Ratio < 2.0 LV%