QUALITY ASSURANCE

&
QUALITY CONTROL

THE BASE OF ENGINEERING

 VALID CERTIFICATE OF AUTHORIZATION FROM ASME
TO USE CODE SYMBOL STAMP S
VALID CERTIFICATE OF AUTHORIZATION FROM ASME
TO USE CODE SYMBOL STAMP U
VALID CERTIFICATE OF AUTHORIZATION FROM ASME
TO USE CODE SYMBOL STAMP A
VALID CERTIFICATE OF AUTHORIZATION FROM NBIC
TO USE CODE SYMBOL STAMP R
VALID CERTIFICATE OF ISO 9001:2008
VALID CERTIFICATE OF ISO 14001:2004
VALID CERTIFICATE OF OHSAS 18001:2007
 Zero complaint from
100
customer.
80
Our goal is Zero Repair &
60
Zero Leak.
DEVELOPMENT
QUALITY

40 REALIABILITY
Development, quality and
reliability should go side 20

by side. 0

No peak limit for the said

three.
 Quality Control Manual.
Quality Inspection Plan.
Material Verification Records.
Welding Procedure Specification(WPS).
Welder Performance Qualification(WPQ).
Calibration Records.
NDE Records.
Field Sites.
Manufacturer Data Record (MDR).
 Quality Control Manual defines the
detailed procedure for the Manufacturing.
Quality Control Manual covers the Control
& Implementation of Design, Material
Verification, Examination & Inspection ,
Welding, NDE, Heat Treatment and MDR
both at SHOP & FIELD.
Quality Control Manual assigns the
responsibilities to all the personals
involved in the Manufacturing.
 QIP is scheduled by Manager QA/QC showing
all the activities to be performed.
QIP is Reviewed & Approved by AI/Third Party
and Client.
QIP provides the flexibility to HOLD/WITNESS
the activity for AI/Third Party & Client.
QIP is strictly obeyed and observed as per
companys strategy.
 ALL the materials supplied by
FABCON or Client will be verified
with MTRs/CMTRs to meet the
Code requirements.
Incoming Material Inspection &
Traceability of Material will be
recorded.
Material Traceability will be
ensured at all the stages of
Manufacturing.
 Procedure Qualification Record (PQR) will
be performed as per ASME Section IX, ASME
Section VIII Div.1 and any additional Client
Requirements.
Welding procedure specifications (WPS) will
be prepared on the base of Procedure
Qualification Record (PQR) to cover all
welding processes and strictly observed by
all the welders.
WPS will be reviewed & accepted by
AI/Third Party and Client.
 Our all the welders are qualified as per ASME
Section IX & Approved WPS requirements.

Welders qualification is verified by AI/Third

Party and Client.
 Most efficient & accurate instruments are in use both
at SHOP & FIELD.

All the Instruments are duly calibrated from

Authorized Independent Third Party.

Instruments like Bridge Cam gauge, Hi-Lo gauge,

Taper gauge, Thickness gauge, digital vernier caliper,
Thermocouple gauge, Micro meter, Hygro gauge etc.
are in practice during Inspection activities.
 We have In-house facility of MPI & DPT that may be
witnessed by AI/Third party and Client.

Moreover, As per our QIP we hire the third party for

NDE to meet the Code and Clients requirements.
 Field sites are controlled in the same
way as of shop.
We have control of records &
Implementation of Design, Drawings,
Material Control, NDE, Calibration
records & Manufacturer Data Records
as per our Quality Control Manual.
Manufacturer Data Record, as minimum consists of the followings
Final Manufacturing drawings;
Design calculations, including any applicable Proof Test report;
Material test certificates (MTR's & CMTR's);
Welding Procedure Specification & Procedure Qualification Record.
Welder Qualification Records.
NDE Reports, Radiographs, and interpretation reports;
Repair Procedure & Records
Quality Inspection Plan
Heat treatment records and test results
Post welds heat treatment records.
Nonconformance Reports;
Hydrostatic test reports;
Dimensional Inspection Reports;
Manufactures Partial Data Reports/Manufacturing Data Reports;
All the above records shall be retained for a minimum period of 5 years and
shall be available for review by the AI/Third Party and Client.