Professional Documents
Culture Documents
Turbochargers
In This Presentation
Function
Design
Operation
Normal wear
Why Turbos Fail
Function
Function
Turbocharger Functions
Normalize Air Supply
Boost Air Supply
Normalizing
Compensate for thinner Air
Waste gate valve by-pass turbo boost
Normal Power at high Altitudes
Fuel deration at 2 150 m to avoid over speed
Quieter Exhaust, better combustions and emissions
Normalizing
First commercial use 1940s in Airplane
Boosting
More Oxygen / Increased Fuel Setting
Higher Power
Better Combustion
- Better Fuel Economy
- Cleaner Emissions
Quieter
Boosting
Design
Lubricating
Cooling
Cleaning
Balancing Notches
Radial milling
Bearing stationary
Washer full shaft RPM
Service Training Malaga 24
Lion DVD AFA I CHAPTER: Turbochargers
End gap
Service Training Malaga 25
Lion DVD AFA I CHAPTER: Turbochargers
Design Housing
Operation Start-up
Normal Wear
Increased clearance
No discoloration
Seal ring with gap separation
Rapid Shutdown
Quench dots/rings
Discoloration
Ductile Fracture
Discoloration
Lack of Lubrication
WHY
Service Training Malaga 54
Lion DVD AFA I CHAPTER: Turbochargers
Uniform Bending
Fresh Damage
Old Damage
Turbocharger Problems
Design/Materials
Manufacturing
Design/Materials
Wheel Burst
Blade Fatigue
Casting Inclusion
Weak Wheel
Wheel Burst
Wheel Burst
Wheel Burst
Wheel Burst
Blade Fatigue
Blade Fatigue
Casting Inclusion
Casting Inclusion
Casting Inclusion
Casting Inclusion
Manufacturing
Weak Inertial/Friction Weld
Bent Shafts
Rough Bores
Misdrilled Oil Holes
Balancing Errors
Bent Shaft
Use T bar when tightening Compressor nut
Bent Shaft