Professional Documents
Culture Documents
1.
PWD Introduction & General Information
4. Material
5. Tests
6.3 Fo r m work
6.7 Compaction
6.9 Curing
6.11 Edging
7 Reference
Intro duc tio n
1-Cement
2 Sand
3 Aggregate
Cement
Types of Cement:-
Portland cement
Por tland cement i s by far the m o s t c o m m o n type of cement in
general u s e around the world. This cement i s made by heating
limestone (calcium carbonate) with small quantities of other
materials (suc h a s clay) to 1450 C in a kiln, in a p ro c e s s known a s
calcination, whereby a molecule of carbon dioxide i s liberated
from the calcium carbonate to form calcium oxide, or quicklime,
whic h i s then blended with the other materials that have been
included in the mix.
The resulting hard substance , called 'clinker', i s then ground
with a small amount of g y p s u m into a powder to make
'Ordinary Por tland Cement', the m o s t c o m m o n l y u se d type of
cement (often referred to a s OPC). Por tland cement i s a basic
ingredient Of concrete, mor tar and m o s t non-specialty grout.
Composition
In terms of par ticle size a s u sed by geologists , sand par ticles range
in diameter from 0.0625 m m (or 116 m m ) to 2 m m . A n individual
par ticle in
this range size i s termed a sand grain. Sand grains are between
gravel (with par ticles ranging from 2 m m up to 64 m m ) and silt
(par ticles smaller than 0.0625 m m d ow n to 0.004 mm).The size
specification between sand and gravel has remained constant for
more than a centur y, but par ticle diameters a s small a s 0.02 m m
were considered sand under the Alter berg standard in u s e during
the early 20th centur y. A 1953 engineering standard published by
the Amer ican Association of State Highway and Transpor tation
Officials set the minimum sand size at 0.074 m m .
Aggregate
Natural gravel and sand are usually dug or dredged from a pit, river,
lake, or seabed. Crushed aggregate i s produced by crushing quarr y
rock, boulders, cobbles , or large-size gravel. Rec yc led concrete i s a
viable source of aggregate and has been satisfactorily u sed in
granular subbases , soil-cement, and in new concrete . Aggregate
processing c o n s i s t s of crushing, screening, and washing the
aggregate to obtain proper c leanliness and gradation. If necessar y,
a benefaction p ro c e s s s u c h a s jigging or heavy media separation
can be u sed to upgrade the quality.
Once processed, the aggregates are handled and stored in a way
that minimizes segregation and degradation and prevents
contamination.
grading
durability
par ticle shape and surface texture
abrasion and skid resistance
unit weights and v oi d s absorption
and surface moisture
Par ticle shape and surface texture influence the proper ties of freshly
mixed concrete more than the proper ties of hardened concrete .
Rough-textured, angular, and elongated par ticles require more water to
produce workable concrete than smooth, rounded compact
aggregate. Consequently, the cement content mu st also be
increased to maintain the water-cement ratio. Generally, flat and
elongated par ticles are avoided or are limited to about 15 percent by
weight of the total aggregate. Unit-weight measures the volume that
graded aggregate and the v oi d s between them will oc c u py in
concrete .
The void content between par ticles affects the amount of
cement paste required for the mix. Angular aggregate
increase the void content. Larger sizes of well-graded
aggregate and improved grading decrease the void
content. Absorption and surface moisture of aggregate are
measured when selecting aggregate because the internal
structure of aggregate i s made up of solid material and
v oi d s that may or may not contain water.
Test
S l u m p Test.
2-Compression Te s t 3-
Impact Te s t
4-Cube Te s t
THE SLUMP TEST
The slump test i s done to make sure a concrete mix i s
workable.Workability measures h ow ea sy the concrete i s to
place, handle and compact
Standard slump c on e (100 m m top diameter x 200 m m bottom
diameter x 300 m m high)
Small s c o o p
Bullet-nosed rod
Rule
Method
2 Collect a sample .
Tools
Cylinders (100 m m diameter x 200 m m high or 150 m m
diameter x 300 m m high)
( The small c ylinders
are normally u sed for
m o s t testing due to
their lighter weight )
Small s c o o p
Bullet-nosed rod (600 m m x
16 m m )
S teel
float
S teel
plate
Method
1 Clean the cylinder mould and coat the inside lightly
with form oil, then place on a clean, level and firm
3 Fill 1/2 the volume of the mould with concrete
then compact by rodding 25 times . Cylinders
may al so be compacted by vibrating u sing a
vibrating table.
machine
PREPARATION OF
CUBE SPECIMENS
SPECIMEN
MIXING
( i i) Add the coar se aggregate and mix with cement and fine
aggregate until the coar se aggregate i s uniformly distributed
throughout the batch
PRECAUTIONS
The water for curing should be tested ever y 7days and the
temperature of water mu st be at 27+-2oC.
PROCEDURE
(I) Rem ov e the specimen from water after specified curing time
and wipe out e x c e s s water from the surface .
(V) Align the specimen centrally on the base plate of the mac hine .
1. Preparation of base
2. Fo r m working
3. Preparation of subgrade
4. Watering of base
5. Joints
7. Compaction.
8. Finishing of surface
9. Curing
1 0 . J o i n t filling
11.Edging
2. Filling the granular soil in the weak part and pot holes
2. Filling the granular soil in the weak part and pot holes
2. Preparation of base
1. W.B.M. base
2. Concrete base
3. Form work
Material for form work-
1.before using form work, it should free from all type material
like a s dust ,cement.
5. Joints
Where i s necessar y to provide transverse, Longitudinal joints;
there w ed ge of woods , metals fix on level of concrete .
After setting of concrete it should be pull out.
1. Batc h mixer-
at site, u sed for small road construction
2. Continuous mixer-
Continuous mixer u sed for large construction .
if distance i s more from site , mix concrete transpor ted
at site within setting time.
Tw o methods generally u sed in placing of
concrete-1. Alternate bay method-
Placed the concrete on both side of road
alternatively like as1,3,5 part at one side and 2,4,6 part
other side .
This method have s l ow p ro c e s s due to road traffic problems .
2. Continuous bay method-
construct one side of road regularly, if completed s o m e
part of first side than construct other side .
this method have fast p ro c es s without no obstruction of
traffic
7. Compaction
8. Finishing ofsurface
1. Floating-
For levelling the surface u s e floating, scree-ding , power
trowel. S o that there i s no acceptable more than 3mm
variation in concrete level surface .
2. Belting-
For making surface clean u sed belting process . Belt i s
nothing but a 15-30cm thick sh eet s of c a nv a s s whic h have
more length than road.
3. Brooming-
Brooming i s the p ro c e s s in whic h w e made rough surface
parallel to road by brush.
It useful in avoiding slip & comfor table travelling on road .
The depth of line on road no more than 1.5mm.
9.Curing
Curing i s the name of increasing the hydration p ro c e s s of
cement.
after setting the concrete , curing p ro c e s s done till 14-
28days.
S o m e method of curing are-
1.Shading concrete works
2.Covering with hessian & gunny b a g s
3.Sprinkling of water
4.By ponding
5. Membrane curing
6. Steam curing
10. FILLING JOINT
After dr ying road, clean the joints and fill the shelling
compound or hot bitumen .
also bitumen fill road bank.10. FILLING JOINT
11. Edging
To protect damaging the s i d e s of concrete pavements u sed
over burnt brick work.
in place of brick, provided kerb of pre mix concrete
www.concrete .net.au
www.res .gov.in
www.upjl.com
www. c onc re te .com
www.sand.uk
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