R1600G Underground Mining Loader

Name
Venue
Date
Machine Specifications

Gross Power SAE 200 kW (268 hp) @ 2100 RPM

Engine Model 3176C EUI ATAAC
Speeds Forward kph mph
1st 4.97 3.09
2nd 8.69 5.40
3rd 15.23 9.46
4 th 22.09 13.73
Speeds Reverse
1st 5.72 3.55
2nd 9.90 6.15
3rd 17.18 10.68
4th 23.81 14.80
Tire Size 18.00 x 25 - 28 PLY STMS L5
Machine Specifications

Turning Radius (Outside) 6638 mm (261.3)

Turning Radius (Inside) 3291 mm (129.6)
Articulation Angle 42.5 degrees
Axle Oscillation 10 degrees
Machine Specifications

Nominal Payload Capacity 10200 kg (22,487 lb)

Gross Machine Weight Empty 29800 kg (65,698 lb)
Gross Machine Weight Loaded 40000 kg (88,185 lb)
Width (Overall) 2664 mm (104.9 inch)
Height (Overall) 2400 mm (94.5 inch)
Length (Tramming) 9711 mm (382.3 inch)
Ground Clearance 344 mm (13.5 inch)
Machine Specifications
R1600G loading AD30

R1600G Loading AD30

R1600G shown with 4.8m bucket at full lift

AD30 shown with 14.4m dump body
Machine Specifications
R1600G loading AD45B

R1600G shown with 4.8m bucket at full lift

AD45B shown with 21.3m dump body
Stability & Weight Distribution (Loaded)

Distribution Front Axle 67%

Distribution Rear Axle 33%
Buckets

Bucket Sizes m3 yd3

9EL9555 5.6 7.3
9EL9889 (HP) 4.2 5.5
9EL0002 (EB) 4.8 6.3
9EL8989 (STD) 4.8 6.3
9EL9504 (HP) 4.8 6.3
9EP9892 (HP) 5.9 7.7
9EL9520 7.7 10.1

(STD) = Standard Bucket

(HP) = High Penetration Bucket
(EB) = Ejector Bucket
Safety Features
Safety Features Operators Station

ROPS/FOPS Certified Operator Station

3 Point Contact Cabin Access

Alternate Exit - Push Out Safety Glass

(Cabins only)

Excellent Visibility

Suspension Seat

Inertia Reel Retractable Seat Belts

Safety Features

Steering Primary Lockout Implement and Steering

Secondary Lockout

Steering and Implement Lockouts

 Safety Features

Engine Compartment

Dual Skinned Heat Shielding

Integrated Fire Suppression System

Hot and Cold sides of the Engine

Ground Level Fire Suppression

System Activation and Engine
Shutdown
Safety Features

Installed Position

Bucket Control Group Safety Pins (on board)

Safety Features

Stored Position Locked Position

Steering Frame Lock Pin (on Board)

Safety Features

Anti-skid tread on all walking

surfaces

Grab Handles and foot-steps installed

at machine access points 3 Point
Contact

Light and easy to open hinged covers

Safe Access Covers and Walkways

Serviceability
Serviceability

Engine Shutdown and

Battery Disconnect
Switches

Ground Level
Servicing and Fluid Fuel Filters and
Priming Pump
Level Checks
Coolant Level
Serviceability

Hydraulic Oil

Transmission Oil
Ground Level Servicing and
Fluid Level Checks
Serviceability

Swing-out Grill and Oil Cooler Hinged Belly Guards

Ease of Access
Operator Ergonomics
Operator Ergonomics

Enclosed Cabin (Optional)

ROPS/FOPS Certified
Low Noise Levels - 80 dB(A)
Pressurised A/C System
Wipers and Washers
Pull Ring Safety Glass
Ergonomic Design
Operator Ergonomics

Safety With Comfort

Excellent Visibility
Wrap Around Dash
Four-way Adjustable Seat
Arm Rests for Operator Comfort
Ergonomic Placement of Pedals
Transmission Neutralizer Pedal (Left)
Machine Systems
Power Train

Computer Matched Power Train is Reliable and Fuel Efficient

3176C Engine Gross Power SAE 200 kW (268 hp) @ 2100 RPM
Heavy Duty Powershift Transmission
High Capacity Torque Converter
Heavy Duty Differentials and Final Drives
TM
Fully Enclosed Oil Immersed Disc Brakes SAFR
 Engine

Caterpillar 3176C EUI ATAAC

Hard - working Performance
Electronically Controlled
Low Emission Levels
Excellent Fuel Economy
Automatic De-rate/Shutdown
on Fault Occurrence

Double Skinned Stainless Steel

Heat Shields < 200 Degrees C
Machine Emissions

ENGINE : 3176C

EPA TIER II

EU STAGE II

MSHA VENT RATE : 42.6 cfm/hp, 11,500 cfm

PARTICULATE INDEX : 27.8 cfm/hp, 7,500 cfm

CANMET : 60.0 cfm/hp, 16,200 cfm

Transmission

4 Speed Forward / 4 Speed

Reverse
Electronically Controlled
Power Shift
Manual or Auto-shift Modes
Large Diameter Clutch Packs for
Smooth Shifting and Increased
Component Life Ergonomic Shift
Controller
Ergonomic Shift Controller
 Torque Converter

Heavy Duty High Capacity

Torque Converter
Integral Torque Converter and
Up-drive Housing
Electronically Controlled Lockup
Clutch
 Differentials & Final Drives

Rear Oscillating Axle 100

Free Floating Axle Shafts
Planetary Reduction at Each Wheel
Heavy Duty Final Drives
Planetary Units can be Removed Independently from the Wheels and Brakes
Brake Axle Cooling Standard
Axle Oil Cooling
FRONT AXLE

Tandem mounted Axle Cooling Pumps

Independent Closed System for Each
OIL COOLER
Axle
Oil Flow Keeps the Axle and Internal OIL FILTER
Brake Components Cool AXLE OIL
Bypass Relief Valves Incorporated into COOLING
PUMPS
Each Cooling Pump
In-line Filters and Suction Screens in OIL FILTER

Each Independent System OIL COOLER

SUCTION
SCREEN
REAR AXLE
Output Transfer Gears

Equally Dividing the Power Between

the Front and Rear Differentials

Precision Cut Gears Smoothly

Transfer the Power
Steering System

Dual, Double Acting Cushioned

Cylinders
Steering Angle (left or right) 42.5
Degrees
Steering Neutralizers Standard
Fitment
Automatically Controlled Ground
Driven Secondary Steering
System (Option)
Full Flow Filtering
Designed for Excellent Steering
Response at All Engine Speeds
Braking System

Service Brakes
Four Wheel Hydraulically Actuated, Fully
Enclosed Oil Immersed Disc Brakes
Independent Front and Rear Circuits
Self Adjusting with Modulated Engagement

Parking Brake
TM
Spring Applied Fluid Released (SAFR )
Parking Brake Applies in the Event of Loss of
Hydraulic Oil Pressure
Hydraulic System

Large Bore Lift and Tilt Cylinders

Proven Cat Seals and Cylinder Bearings
High Efficiency Positive Displacement Pumps
XT-3 and XT-5 Hydraulic Hoses (Excellent Strength, Flexibility and
Life)
Reusable Hose Couplings
Pilot Operated Bucket Controls (Reduces Operator Effort)
Electrical System

Color Coded and Hot Foil Number Stamped

Wires for Easy Diagnosis and Repair

Fully Sealed Electrical

Connectors to Lock Out Dust
and Moisture
 Cooling System

Mono Configuration
High Ambient Capacity
Copper Fin, Solder Dipped
Radiator Core
Cross Flow
Double Pass Hydraulic
Cooler
Swing Out Grill & Hydraulic
Cooler for Easy Access
Caterpillar Electronic Monitoring System

CEMS - Caterpillar Electronic Monitoring System Provides Critical Machine Data to Keep
the Operator Informed and the Machine Working at Maximum Efficiency
CEMS Built to Withstand Severe Working Conditions
Temperature, Moisture, Vibration and Shock Resistant
Speedometer, Tachometer and Actual Gear Indicator
Self Tests and Calibrates at Engine Start-Up
Contains a Three Level Warning System
Ride Control

NITROGEN/OIL
ACCUMULATOR
Reduces Fore and Aft Pitching
Motion
LIFT LIFT
Incorporates an Accumulator CYLINDER CYLINDER

System in the Lift Circuit

ACCUMULATOR
The Nitrogen/Oil Accumulator CONTROL
VALVE
Acts as a Shock Absorber
Dampens Bucket Forces and
Stabilizes the Machine
Automatic Selection Function
Engages/Disengages Ride
Control System at Preset Speeds
Improves Cycle Times and Load
Retention
MAIN
CONTROL
VALVE
Options

Operator Station Cab Window Guard

Protection Bars
Options

Radiator Guard ROPS/FOPS Certified Open

Protection Bars Operator Station with
Removable Canopy
Tires

Bridgestone

18.0 X 25 - 28 PLY STMS L5S

18.0 X 25 ** VSMS L5S

Goodyear
18.0 X 25 28 PLY SMO L5S

Michelin
18.0 X 25 28 X-MINE D2 L5R
Options

Automatic Lubrication System Centralized Lubrication System

Options

Fire Suppression Systems Enclosed Air Conditioned Operator

Dry Chemical or Foam Station
Options

Payload Control System Tee Seat

Wiggins Fast Fill & Evacuation

Buckets

Bucket Wear Bars

CAT Half Arrow Head

Cast Half Arrow Head

CAT Heal Shrouds
Options

Bolt-on Towing Attachment

Recovery System

Brake Release System - Recovery Hook

Recovery System

Brake Release System - Recovery Bar

Remote Control System
Customer Support

Literature Service Magazines

Parts Books Service Letters
Paper Technical Information Bulletins
Electronic (LinkOne) Special Instructions
Operation and Maintenance Manuals Fitting Instructions
Service Manuals Owner Notification
Engine
Power Train
Steering System
Braking System
Hydraulic System
Electrical System & Operator Station
Electrical Schematics
Hydraulic Schematics

LinkOne Parts Page

Common Caterpillar Components
COMPONENT CATERPILLAR MODEL
Radiator R1600 / Crossflow
Engine 3176C EUI ATAAC
Torque Converter & Lockup Clutch D250E
Torque Converter Housing & Pump Drive R1600G / D250E
Transmission D8R / 814B / 615C
Transfer Gear Case 814B Modified
Drive Shafts R1600G
Differentials 970F
Final Drives 615C
Brakes & Controls R1600G / 970F
Articulation Hitch R1600G / 980F
Steering System R1600G / 966F
Steering Cylinders 966F
Secondary Steering System (Optional) 980G
Hydraulic Tank 980C
Tilt Cylinders R1600G / CEPL
Lift Cylinders 980F
Main Hydraulic Pump 970F
Hydraulic Implement Valve 966F
Bucket Control Pins 966F / 992D
Electrical System R1600G