DEFORM2D tutorial

Compression test
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Overview (1/3)
Finite Elements Method : Complex shape is divided into elements of simple
shape. Behavior inside each element is expressed as simple numerical model.
Problem of complex shape can be solved.
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Overview (2/3)
Components for FEM

Properties Data Base of Properties

Material properties
Input properties according to purpose of simulation (Elastic, Plastic, Fracture)
Ex) Youngs modulus, flow stress, friction coefficient, thermal expansion, thermal conductivity, etc...

Shape Various Shape

Shape of tools, material, etc
Modeling
Degree of precision according to purpose of simulation

Boundary Process conditions

Conditions
External force, environments, process condition, etc
Ex) temperature, lubricated condition, velocity, etc
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Overview (3/3)
Calculation of deformation, strain and so on by inputting material properties,
shape, process conditions
Process
conditions

Modeling of
tools and Result
material
Properties
- Deformation
Lubricated - Distribution
condition of
temperature
- Flow
- Hardening

Temperature
Solver Post-process
Environment
Pre-process
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Contents
DEFORM-2D: Tutorial Contents

LAB 1 : Start of new problem

LAB 2 : Modeling

LAB 3 : Mesh

LAB 4 : Material

LAB 5 : Objects Positioning

LAB 6 : Set-up

LAB 7 : Starting of simulation

LAB 8 : Post-process
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LAB 1. Start of new problem (1/8)

[Start menu] [ ] [DEFORM-2D] [ ]
Main program consists of Problem Tree, Summary and Tool box.

Tool

Summary
Problem Tree
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LAB 1. Start of new problem (2/8)

(Option/environment)
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: English or Korean
: SI
Material Lib.: Standard
User Type: Novice()
User directory

E-mail


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LAB 1. Start of new problem (3/8)

New Problem : [File][New Problem] or New Problem Icon( ).
Problem setup box DEFORM-2D pre-processor, Input Problem location and
name
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LAB 1. Start of new problem (4/8)

Pre-processor

Object tree

Display window

Object Data
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LAB 1. Start of new problem (5/8)

Control of steps

Control of material properties

Object Positioning

Interaction between objects and

friction conditions

Generating database
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LAB 1. Start of new problem (6/8)

Simulation control : [Simulation Control] Simulation Title,
Unit SI, Mode Deformation, Geometry Axisymmetric.
[Ok]
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LAB 1. Start of new problem (7/8)

Object type : [Object tree] Workpiece(Object#1)
[Object Name] [Billet] [change]
[Object type] [Plastic()]
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LAB 1. Start of new problem (8/8)

Creation of objects : For defining top/bottom die, Insert Object icon click
twice

Object tree

Insert object
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LAB 2. ModelingIGES FILES

Import of modeling : [Object Tree] [Workpiece], [Object type]
Plastic()

Import of modeling
- Click Geometry
- Under Tool tab
- Click Import Geo
- Open

Edit modeling
- Check GEO
if shade is outside of model(Figure)
Reverse GEO
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LAB 3. Mesh (1/2)

Mesh : [Generate Mesh]
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LAB 3. Mesh (2/2)

Equal mesh : [Detailed Settings Tab] [Size Ratio] = 1 [Generate Mesh]
Equal mesh [Save] [Exit]
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LAB 4. Material
Material : [Material] [Load from lib.]
Material which you use / Make New material
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LAB 5. Objects positioning (1/2)

Object positioning : [Object Positioning] ;
[Positioning Object] ; Choose object you want to move
[Method] ; Method of movement

.
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LAB 5. Objects positioning (2/2)

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LAB 6. Set-up (1/5)

[Menu] [Inter-object]
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LAB 6. Set-up (2/5)

[Edit..] Friction coefficient
[Type] = Shear/Coulomb, [Value] = Constant(x)
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LAB 6. Set-up (3/5)

Top Die Velocity: [Object Tree] [Top Die] [Movement]
[Direction] = Y, [Constant value] = 1 mm/s
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LAB 6. Set-up (4/5)

[Menu] [Simulation Controls] [Step]
[Number of Simulation Steps] = 50, [] = 1,
[Primary Die] = 2-Top Die, [With Equal Die Displacement] = 1
[OK]
* Top Die : 1(mm/step)*50(step) = 50mm
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LAB 6. Set-up (5/5)

[Menu] [Database Generation] [New] [location of save and name]
[Check] ; Notify error
[Generate]; make DB
[Exit]
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LAB 7. Start of simulation

[ DB ] [Start] ; DB
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LAB 8. Post-Process (1/5)

After simulation complete, Tool Box Window [DEFORM-2D Post]
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LAB 8. Post-Process (2/5)

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LAB 8. Post-Process (3/5)

[Step setup]( ) choose step which you want to watch
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LAB 8. Post-Process (4/5)

[State Variable]( ) [Strain-Effective]
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LAB 8. Post-Process (5/5)

Check stress according to Time/Stroke
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For Die Stress Analysis Lab.,

- You can use extrusion model of previous lab.
- You have to change object type of Die as elastic

- You use material properties of die in references you find.