Professional Documents
Culture Documents
Presentation by
Basu Sahu
AM(PJ), PRRPL JHARSUGUDA
Contents
Projects/Construction Group
Inertization of pipeline
Swabbing of Pipeline
Based on Density:
Based on Function :
Pre-commissioning Activities by Project/
Construction Group
Swabbing of Pipeline
Pre-commissioning Activities by Project/
Construction Group
Inertization of Pipline:
Air Drying
Vacuum Drying
Nitrogen Purging
A. Statutory clearances/Permissions
Factory License as per factory act 1948
State Pollution Control Board and Ministry of Environment &
Forests (MoEF) clearances
State & Central Electricity Authority Permissions (wherever
required)
Clearance for frequency in case of Radio set, Walky-
Talky/VHF /UHF
Clearance from CCOE
Documentation
A. Statutory clearances/Permissions (contd..)
Permissions/Agreements executed for Railways, Road
(NH & SH), Canal, OFC and any other crossings
Authorization for hazardous waste rule (Management &
handling - 1989)
B. Revenue and RoU related documents
Detailed RoU Survey Reports with Survey Numbers
Tree & Crop compensation details and documents
Land acquisition documents, ROU Cadastral Map
Field management books (FMBs)
List of disputes / pending complains with detail status
Documentation
C. Construction Related Documents
Mechanical Completion Certificate
Hydro testing acceptance certificates
Equipments Commissioning Certificate with commissioning
history
Work order copies and Contracts
Construction QA/QC records, Procedures and inspection
records
Radiography films and records
MOUs and agreements with product suppliers and
consumers (Copies)
Documentation
C. Construction Related Documents (contd..)
Agreements with contractors, venders, material / Equipment
suppliers
All taxes and duties statements
SAT (Site acceptance Test) of all instruments including
certificates and loop
testing certificates
Process Flow Diagram
As-build drawings such as plot plan, cable route drawing,
earthing and P&ID etc.
Commissioning of
New Pipelines
Objective of Commissioning
Nitrogen Purging At vacuum level 7.6 Torr and dew point (-)
20 deg.C, the oxygen content inside the Pipeline is 0.20%.
To further dilute the oxygen content, nitrogen purging is
done almost 13 times more than pipeline volume. This will
reduce oxygen content to 0.015%, which is considered
negligible.
LOCATION : ______________________
PMC : ______________________
CONTRACTOR : ______________________
(F) GENERAL
1. Status Control Buildings Construction Comp./Not Comp.
2. Status of basic amenities for security guards at the Done / Not Done
permanent establishment
(Security rest room, water, lighting arrangement)
3. Preparation of final checklist before taking over Done / Not Done
Handing/Taking Over
(G) DOCUMENTATION
1. Listing & handing over of all procedures, reports, Done / Not Done
certificates, vender manuals, drawings and
related documents which are to be handed
over as per Contractual obligation with the venders
2. Listing & handing over of As builds, Alignment Done / Not Done
sheet, hydro test report, Pigging report,
pipeline route map, pipe book, crossing
details (Hard copy & soft copy)
3. Revenue records & records for permanent land acquisition Done! Not Done
4. Certificates related to Metering system Done I Not Done
(H) SPARES
1. Commissioning spares Handed over/not handed over
2. Two years spares Handed over/not handed over
Case Study: Commissioning of Sambalpur-
Jharsuguda Section of PRRPL
Name of Pipeline : PRRPL
Name of Section : Sambalpur Jharsuguda
Length : 65.564 km
Pipe Size & Thickness: 12.75 OD x 0.250 WT
Pipe Grade : API 5L-X60
Capacity : 3.4 MMTPA (5.7 Max)
MAOP : 119 kg/cm2
Line fill : 79840 kl
Case Study: Commissioning of SSPL