Professional Documents
Culture Documents
1. Conventional Mining
2. Continuous Mining
3. Longwall Mining
4. Room-and-Pillar Mining
Surface Mining techniques are used when the coal is
present near the surface, and the overburden is thin
enough. These techniques include contour mining, strip
mining, and auger mining.
Contour Mining – is used in hilly country side area where
the slope of the surface will permit only a narrow bench to
cut around the side of a hill.
Strip Mining – is used in flat gently rolling lands on the
Midwest and West where large and efficient equipment
can be used. In this technique, the coal is exposed by
removing the overlying strata, or overburden.
Auger Mining - is a supplementary method used to reach
coal in stripped areas where the over burden has become
to thick to be removed economically.
Underground Mining techniques are somewhat more
labor-intensive than surface mining and are used to
remove coal located below too much overburden for
surface mining. However machines are used in most
instances to dig load, and haul the coal.
Drift mine – is one of that enters a coal seam exposed
at the surface on the side of a hill or mountain. The
mine follows the coal horizontally.
Slope mine – is one where an inclined turned is driven
through the rock to the coal, with the mined coal
removed by conveyors or truck haulage.
Shaft mine – is one where a vertical shaft is dug
through the rock to reach the coal, which may be of
great depth below the surface.
Two General Underground
Mining System:
Room-and-pillar – mining is an open stopping
method where mining progresses in a nearly
horizontal or low-angle direction by opening
multiple stops or rooms, leaving solid material to
act as pillars to support the vertical load
COKING OF COAL :
Two main types of coking procedures
the Beehive and the coproduct.
Beehive is the old primitive method. In
coproduct ovens carefully blended coal charge
is heated on both sides so that heat travels
toward the center and thus produces shorter
and more solid pieces of coke than are made in
the beehive oven. No burning takes place
within the oven, the heat being supplied
completely from the flues on the sides. About
40% of the oven gas, after being stripped of its
coproducts, is returned and burned for the
underfiring of the battery ovens, and some is
used for fuel gas locally.
1). Beehive cooking – The beehive
oven consists of a beehive-shaped
chamber provided with a charging
hole at the top of the dome and a
discharging hole in the
circumference of the lower part of
the wall. The coal is introduced
through the hole in the dome and
spread over the floor.
The gases given off from the coal mix
with the air entering at the top of the
discharge door and burn; the heat of
combustion is sufficient for pyrolysis
and distillation.
2). Coproduct coking – The coproduct
coke oven is a narrow chamber, usually
about 38 to 40 ft long, 13 ft high, and
tapering in with from 17 to 18 in. at one
end and to 15 or 16 in. at the other.
The oven hold from 16 to 24 tons of
coal. These ovens are used for carbonizing
coal only in large amounts and are built in
batteries of 10 to 100 ovens. The general
arrangements for the operation of a product
coke oven with its various accessories,
followed by the initial treatment on its
coproducts, are depicted. The coproduct
coke oven is one of the most elaborate and
costly masonry structures and is erected with
the closest attention to engineering details,
so that it can withstand the severe strains
incurred in its use and remain gastight, even
after the great expansion during heating up.
The oven block is built of
refractory brick, with heating flues
between the coking ovens.
The individual coproduct coke
oven operates intermittently, but
each oven started and stopped at
different times, so that the
operation of the entire block
continuously produces gas of good
average composition.
Bituminous coal
COAL TO CHEMICALS:
Solvent extraction of coals and lignites
has been tried at temperatures below and
above 300 C and with and without mild
hydrogenation.
Although various resins and waxes
result, the processes have meet only minor
commercial acceptance. Alkaline
hydrolysis has likewise been investigated,
with meager results. Partial oxidation
yields the tremendously important
synthesis gas. Dow has experimented with
caustic oxidation (oxygen), obtaining high-
molecular-weight poly-functional aromatic
coal acids, which have found limited use in
thermo setting resins and water-soluble
films.
Sulfur recovery from coal is still small and
variable, but in foreign lands that lack the
U.S. sulfur raw materials (H2S from gases
and sulfur from salt domes), pyrite has
been recovered from coal and is used to
the extent of about 10,000 tons yearly in
England and Germany. Sulfonation has
been employed to a limited extent to
manufacture ion-exchange material for
water softening.
Hydrogenolysis (hydrogenation-
pyrolysis):
Many development investigation have
been carried out on direct and catalytic
hydrogenation of coal both in the United
States and abroad. Most of these
experiments are really hydrogenolyses or
hydrogenations (methanation) of the
pyrolysis products of coal. They were
designed to yield a high-Btu gas to complete
with natural gas (see peak gas) or to make
motor fuel in petroleum-poor countries.
The results gave such a gas, but at a
high cost with much of the coal left as
residual carbon. The motor-fuel objectives
were largely for wartime demands. The
present attack on coal to secure other and
hopefully cheaper coal chemicals tends to
follow catalytic hydrogenation and other
processing, often grouped together as “cole
refining” and combined with liquid
separation, cooking, and hydrocracking in the
presence of hydrogen, without aiming for the
uneconomical total hydrogenation of carbon.
Coal research:
The office of coal research, created to conduct
research on mining, preparation, and
utilization of coal, including chemicals, is
financing industry in many efforts to upgrade
coal and coal chemicals.The energy crisis of
1973-1974, the increasing U.S. demand for fuel,
and the fourfold rise in oil cost greatly improve
the outlook for coal as a feedstock in place of
oil. It appears that it will be only a question of
time until coal replaces a significant amount of
oil as feedstock in the United States.
World Energy Production