Professional Documents
Culture Documents
Types
Basic Terminologies
Drive Shaft
Gearbox
Fan
Troubleshooting
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Cooling Tower
Cooling towers are heat removal
devices used to transfer process
waste heat to the atmosphere.
Natural Draft
Mechanical Draft
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Natural Draft
They use the buoyancy of the
exhaust air rising in a tall chimney
to provide the draft.
Characteristics:
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Mechanical Draft
Use either single or multiple fans to
provide flow of a known and
controllable volume of air.
Characterized by lesser
dependence on atmospheric
conditions and allowance for
controlled cooling.
Forced Draft
Induced Draft
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Forced Draft
Fan is located in the ambient air
stream entering the tower.
Characteristics:
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Induced Draft
Fan is located in the exiting air
stream drawing air through tower.
Characteristics:
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Cooling Tower Terminologies
Approach: is the difference between the temperature of water leaving the
tower and the Wet Bulb Temperature of air entering the tower.
Drift: is the evaporated water carried out of the tower with the air.
Bleed off: is the amount of water purposely drained from the circulating
water to dilute it with fresh water.
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Cooling Tower Components
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Cooling Tower Components
Cowl (Fan Cylinder): used to
allow smooth flow for discharging
air.FRP is usually the preferred
material due to its formability,
strength, light weight and
resistance to water & weathering.
Cooling Tower
Design Water Flow (m3/h) 11000
Design Inlet Water Temp (oC) 43.6
Design Outlet Water Temp (oC) 32
Design Inlet Air Wet Bulb Temp (oC) 28.39
Leaving Air Temp (oC) 41.1
No. of Distribution Headers 5
Distribution Nozzles/ Cell 156
Louvers Material Timber
Internal Framework Material Redwood
Fan Deck Material Redwood
Fill Material PVC
Drift Eliminator (DE) Material UPVC
Distribution Header Material PVC / GRP Wrapped
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Mechanical Drive General Arrangement
12 12
Driveshaft Assembly
Driveshaft Assembly
Manufacturer Twiflex Limited
Model 70p Type 6-6
Nominal Tube Diameter
180
(mm)
Tube Material Carbon Fiber
Coupling Material Stainless Steel
Flexible Components Rubber Trunnion
Retaining Hoop
Galv. Mild Steel
Material
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Drive Shaft
Transmits power from motor to the
input shaft of gearbox.
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Gearbox
Gearbox
Manufacturer David Brown
Model # VB2-280CT
Type Bevel/Helical
Gear Ratio 10.22 : 1
Lubrication Splash / Forced
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Setting Input Shaft End Float
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Setting Intermediate/ Output Shaft End Float
Setting
Assemble shaft, partially tighten side covers and rotate shaft to check ensure
bearing rollers are correctly seated followed by top cover installation.
Measure gap between side covers and case and add that to shafts minimum
recommended End Float.
Divide the sum by 2.
Add shims as thick as found value between side cover and the case.
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Setting Backlash
Measured by placing dial indicator at
the heel of input shaft bevel gear.
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Setting Tooth Contact Pattern
OEM recommends tooth contact pattern to extend over 50-60% of
face width (Central Toe Contact).
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Cooling Tower Fan
Manufacturer Howden Fans
Model 26ENF6 EP
Diameter (m)
7.924
No. of Blades / Fan
6
Fan Speed (rpm)
145
Fan Tip Clearance (mm)
39.6
Air Delivery / Fan (m3/sec)
441.5
Rotation
Clockwise
Blade Material
20
GRP
20
Model #
26 ENF6 EP
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Fan Exploded View
22 22
Fan Blades Installation
U-bolts should be tight enough to
allow blade to be turned.
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Blade Tip Clearance
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Troubleshooting
Problem Possible Cause Solution
Static pressure higher than
specified.
Airflow too high. Decrease blade angle.
Power absorption high.
Blade angle too large.
Reducer malfunctioning. Check or replace Reducer.
Lack of stiffness in support Reinforce support
structure. structure.
Drive alignment incorrect. Realign.
High Vibration
Driver bearing damage. Repair or replace
Fan Blade drainage holes are
Open the drainage holes.
blocked.
Airflow higher than specified.
High Noise Decrease blade angle.
Static pressure too high.
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