Professional Documents
Culture Documents
Unit
HEALTH, SAFETY & ENVIRONMENT
Electric Equipments
Chemical Hazards
Lightning
Lightning
Skin Contact
Static
StaticElectricity
Electricity
Hazards
Inhalation Hot
HotSurface
SurfaceIgnition
Ignition
Unsafe operations
4
HAZARDS
- CAUSES -
THREATS
– Possible causes that could potentially release the hazard
and produce an incident.
INCIDENTS
– Unplanned event or chain of events, which have caused or
could have caused injury, illness and or damage.
CAUSES - (3 Categories)
– Fire and Explosion
– Chemical Hazard
– Unsafe Operations
5
Fire & Explosion
Flash Point: The lowest temperature at which the liquid
gives off sufficient vapor to form a flammable gas mixture
near the surface of liquid.
6
Fire & Explosion
contd…
Prevention
7
Chemical Hazards
contd…
Major Chemical Hazards:
– Skin contact
– Inhalation
– Accidental swallowing
8
Causes of Accidents
Defects in design
Equipment & Piping
Manufacturing
Construction Defects
Fabrication
Installation
Material Of Equipment
Faulty Operations
Lack Of Monitoring
9
Faulty Operation and
Maintenance
Erroneous operation and maintenance may lead
to accident:
10
Human Error
Opening or closing wrong valves without fully
understanding operating instructions
11
Other Causes
Natural Calamities
– Earthquakes, etc.
– Need for Emergency Response Plans
Lack of Monitoring
Lack of Training
– Drills
12
Safety Mgmt Tools in
Plant Life Cycle
Provisions can be made to reduce the risks
associated with a process, system or facility to
a level as low as reasonably practical .
13
Safety Mgmt Tools in Plant Life Cycle
Control system
Concept Development
Shut down System
Safety Valve
Firefighting
Population
Construction Environment
15
HSE Aspect of
Site Selection
The importance and vulnerability of various
components in the existing environment should
be assessed.
16
Safety Facilities in Process Plant
Process Control System: Maintains the process within defined
operating limits of flow, temp., level & pressure
Fire Detectors: are installed which not only detect but also trigger
alarm system or shutdown system as per design specifications 17
Construction Safety
A typical construction project can expose the
construction workforce to level of risk higher than that
of the personnel involved in the subsequent, longer
operational phase.
Typical constraints:
– Low priority on construction planning
– Use of inappropriately qualified contractors
– Inadequate training
– Short-cuts in order to meet schedules
– Hazardous nature of construction sites
18
HAZID
- HAZard IDentification -
A technique for early identification
of potential hazards and threats.
20
HAZID
- Benefits -
Full recognition of the importance and
interdependence of all HSE aspects at the
outset of the development
– Conceptual
– Detailed
22
Conceptual HAZID
The optimum (early) timing of a conceptual HAZID
study inevitably means that the formal documentation
available to the team will be minimal and at
conceptual or policy level.
23
Detailed HAZID
The detailed study is conducted later in the
engineering design process, once design options have
been identified but before any final decision.
A significant number of additional documents and
drawings include:
– Process Flow Schemes (PFS) – with possibly Process
Engineering Flow Schemes (PEFS) at block diagram level
– Plot Plan and Layout
– Process Descriptions
– Safety and Operating Philosophies
– Environmental Assessment
24
Hazard Identification at Design Stage
System Description
Hazard Identification
Scenario Identification
Risk Determination
Risk & N
Hazard Modify Design
acceptable
?
Y
Accept System 25
Safety Audit
It is the act of verifying the existence and
implementation of elements of safety and
health system and for verifying the system’s
ability to achieve defined safety objectives.
26
Safety Audit
- Objectives -
Design deficiencies
Weaknesses which might have cropped up
during modifications/additions
Fire Protection arrangements and Safety
Systems
Operating/maintenance procedures
Training methods, adequacy and
implementation
Preparedness for handling emergencies
27
Emergency Response Plan
Every major hydrocarbon facility must have an
Emergency Response Plan
Elements of an Emergency Response Plan:
Filter
Treated Water
Aeration Cell
Sludge Drying
Oil
Oily waste water
Skimming
33
Environmental Aspects
contd…
The Hydrocarbon Industry is thus a major
source of pollution in the world.