Plant layout

Layout of a garment industry

Presented by :-

Amrita khatri
Kumar Shivam
Purnima vats
Factory details:-
 Name:- Siyarams silk mills
 Location:- Somnath , Daman
 Product:- Shirt
 Output:- 5000 pc/day
 Number of production line:- 7
 Working hr / day:-8 hrs 15 min
 Working timing:-9:00am to 6:00 pm
 Working day:- all except Sunday
 Total plant area:- 1 acres(63.69 metres*63.69metre)
 Number of floors-3
 Proposed unit area-19*10sq.m
 Area of production floors:-36.12*35.69sq.m
Different departments of industry
 Cutting room  Quality
 Sewing room  Sampling
 Finishing  CAD
 Washing  HR
 Embroidery  IT
 Trims store  PPC
 Maintenance  Accounts
 Ware house  Purchase
 Administrative office
Facilities in factory
 Crèche
 Parking
 Canteen
 Medical room
 Staff room
 Water cooler
 Wash rooms
 Green area
 Fire extinguisher
Floor wise details
Ground floor
 Ground floor is divided into 3 units i.e washing , finishing
and administrative office.
 It has an area of( 36.12 *35.21)sq.m and the
administrative departments on ground floor are:-
Accounts, PPC , IT , Purchase , reception , medical room
and canteen on left side and HR , executives cabin , GM
cabin and Conference on right side.
 Half of the area constitutes washing and finishing section.
Area details
 PPC (8*4sq.m)  Accounts (8*4sq.m)
 IT( 8*4sq.m)  Wash rooms(6*5.8sq.m)
 HR (8*5.8sq. m)  Medical room(4*6sq.m)
 GM cabin(4*5.8sq.m)  Canteen6*3.5sq.m)
 Purchase (8*4sq.m)  Reception(8*1.5sq.m)
 Conference(8*5.8sq.m)  Entrance
 Executive passage(6*21sq.m)
cabin(4*5.8sqm)  Washing(12*17sq.m)
 Finishing(15*17sq.m)
1st floor( Area = 36.12 *35.21) sq.m
 Cutting , spreading , CAD , Embroidery and Sampling
takes place on 1st floor.
 There are 6 spreading tables , 2 fusing m/c , racks for
keeping rolls and end bits etc.
 CAD room has a digitizer board , plotter and 3 PC.
 Embroidery room has 4 m/c.
 There are 3 water coolers , 6 wash rooms , 3 fire
extinguisher ,1 medical room , 1 entrance and one exit.
Area details
 CAD(9.03*12sq.m)
 Sampling(17.60*9.03sq.m)
 Embroidery(9.5*9.03sq.m)
 Medical(9.03*5sq.m)
 Wash room(9.03*4.5sq.m)
 Spreading table(1.5*19sq.m)
2nd floor( Area = 36.12 *35.21) sq.m
 Stitching , quality , maintenance and trims store are the
section on 2nd floor .
 There are 7 sewing lines practicing bundle system.
 There are 3 water coolers , 8wash rooms , 4 fire
extinguisher ,1 medical room , 1 entrance and one exit.
 There are overall 250 m/c
Area details
 Trims store(20*9.03sq.m)
 Quality(10*9.03sq.m)
 Maintenance(18*9.03sq.m)
 Wash room(5*15.15)
 Medical room(
 Sewing line(28*1.5sq.m)
Sewing room details
 Shirts are being sewn here and there are 7 (A , B , C , D ,
E , F ,G) production lines which practises progressive
bundle system.
 Each line has 27 work stations divided into two sub lines.
 Different types of machines are being used.
 Each line produces approx. 714 garment per day.
 And overall floor produces 714*7 = 4998 shirts per day.
Operational break down
 Preparatory

1. Collar making (SNLS)

2. Collar edge cutter( over lock)
3. Collar attach top stitch (SNLS)
4. Collar top band finish (SNLS)
5. Cuff making (SNLS)
6. Cuff hem (SNLS)
7. Cuff top stitch (SNLS)
8. Cuff press
9. Sleeve placket (SNLS)
 Front

10.Sew button placket (MODSU)

11. Button hole placket(SNLS)
12.Pocket pressing and marking
13. Pocket attachment (SNLS)

 back

14. Main label attach (SNLS)

15. Yoke attach (SNLS)
16. Shoulder stitch (SNLS)
17. back front attach (SNLS)
 Assembly

18. Sleeve placket finish (SNLS with folder)

19. Sleeve attachment (SNLS)
20. Armhole top stitch (SNLS)
21. Armhole pressing
22. Side seam (SNLS with folder)
23. Collar attach with label (SNLS)
24. Cuff attach (SNLS)
25. Bottom hem (SNLS with folder)
26. Thread trimming
27. End line checking
THANK YOU