MACHINE DESIGN

Elements01- -
GOD BLESS 
Heating above the transformation range, usually
1300°F to 1350 °F, and cooling slowly to soften the
metal and increase in machining.

A. annealing
B. Hardening
C. Normalizing
D. Tempering
Heating above the transformation temperature and
quenching usually in oil, for the purpose of
increasing the hardness:

A. annealing
B. Hardening
C. Normalizing
D. Tempering
Reheating to a temperature below the
transformation range, followed by any desired rate of
cooling to attain the desired properties of the metal.

A. Annealing
B. Hardening
C. Tempering
D. Stress relieving
Heating to a subcritical temperature, about 1,100°F
to 1,300°F and holding at that temperature for a
suitable time for the purpose of reducing internal
residual stresses.

A. Annealing
B. Hardening
C. Tempering
D. Stress Relieving
Heating to some 100°F above the transformation
range with subsequent cooling to below that range in
still air at room temperature to produce uniform
structure of the metal.

A. Annealing
B. Hardening
C. Normalizing
D. Tempering
A machine tool used for producing holes in metal by
the use of a cutting tool called drill.

A. Drilling machine
B. Boring machine
C. Milling machine
D. Broaching machine
A machine tool used to form metal parts by removing
metal from a workpiece by the use of revolving
cutter with many teeth each tooth having a cutting
edge which removes its share of the stock.

A. Drilling machine
B. Boring machine
C. Milling machine
D. Broaching machine
A machine tool used to sharpen or shape tools by
using an abrasive wheel.

A. Tool grinder
B. Shaper
C. Planer
D. Power saw
A machine tool used to enlarge a hole by means of
an adjustable cutting tool with only one cutting edge.

A. Drilling machine
B. Boring machine
C. Milling machine
D. Broaching machine
A machine tool used to cut metal parts of light,
medium, and large sections using a reciprocating
hacksaw blade.

A. Tool grinder
B. Shaper
C. Planer
D. Power saw
A machine tool used to machine flat or plane
surfaces with a single point cutting tool.

A. Tool grinder
B. Shaper
C. Planer
D. Power saw
A machine tool used for production of flat surfaces
on pieces too large or too heavy to hold a shaper.

A. Tool grinder
B. Shaper
C. Planer
D. Power saw
A machine tool used to finish internal or external
surfaces, such as holes or keyways by the use of a
cutter called a broach, which has a series of cutting
edges or teeth.

A. Drilling machine
B. Boring machine
C. Milling machine
D. Broaching machine
An alloy of copper and tin.

A. Brass
B. Bronze
C. Iron
D. Tin
An alloy of copper and zinc.

A. Brass
B. Bronze
C. Iron
D. Tin
The process of forming metal parts by the use of dies
after the metal is heated to its plastic range.

A. Rolling
B. Forging
C. Turning
D. Casting
The process of forming a metal parts by the use of a
powerful pressure from a hammer or press to obtain
the desired shape, after the metal has been heated
to its plastic range.

a. Rolling
b. Forging
c. Turning
d. Casting
A manganese steel containing approximately 0.20%
carbon.

a. SAE 1320
b. SAE 1230
c. SAE 2340
d. SAE 4230
A machine tool in which metal is removed by means
of revolving cutter with many teeth, each tooth
having a cutting edge which remove its share of the
stock.

a. Milling machine
b. Broaching machine
c. Lathe machine
d. Boring machine
A metal turning machine tool in which work, while
revolving on a horizontal axis is acted upon by a
cutting tool which is made to move slowly (feed) in a
direction more or less parallel to the axis of the work
(longitudinal feed).

a. Milling machine
b. Broaching machine
c. Lathe machine
d. Boring machine
a machine tool used in the production of flat surfaces
on pieces too large or too heavy, or perhaps too
awkward to hold in a shaper.

a. Shaper
b. Planer
c. Tool grinder
d. Power saw
It consists of shaping a piece by bringing it into
contact with a rotating abrasive wheel.

a. Drilling
b. Boring
c. Grinding
d. broaching
A tool used in measuring diameters.

a. Caliper
b. Nanometer
c. Tachometer
d. Pyrometer
Used to true and align machine tools, fixtures, and
works, to test and inspect size trueness of finished
work, and to compare measurement either heights
or depths or many other measurements.

a. Dial gauge
b. Dial indicator
c. Tachometer
d. Speedometer
The ability of metal to be deformed considerably
without rupture.

a. Ductility
b. Plasticity
c. Malleability
d. Elasticity
The shop term used to include the marking or
inscribing of center points, circles, arcs or straight
lines upon metal surfaces, either curved or flat, for
the guidance of the worker.

a. Shaping
b. Hobbing
c. Laying out
d. shaping
An operation of sizing and finishing a hole by means
of a cutting tool having several cutting edges.

a. Notching
b. Piercing
c. Turning
d. Reaming
The operation of making a cone-shaped enlargement
of the end of a hole, as for a recess for a flat head
screw.

a. Countersinking
b. Knurling
c. Squaring
d. Perforating
The operation of enlarging a hole by means of an
adjustable cutting tool with only one cutting edge.

a. Drilling
b. Broaching
c. Milling
d. Boring
An imaginary circle passing through the points at
which the teeth of the meshing gears contact each
other.

a. Pitch circle
b. Addendum circle
c. Dedendum circle
d. Base circle
A type of bolt intended for use in bolting wooden
parts together to metal. It has a short portion of
shank just underneath a round head, which is
designed to keep the bolt from turning in the wood
when the nut is tightened.

a. u-bolt
b. Carriage bolt
c. Eye bolt
d. Stud bolt
The number of the teeth per inch diameter and
which gives some indications of the size of the gear
teeth.

a. Module
b. Pitch circle
c. Diametral pitch
d. Circular pitch
The distance from the center of one tooth of a gear
to the center of the next consecutive tooth
measured on the pitch.

a. Circular pitch
b. Module
c. Diametral pitch
d. Pitch circle
The portion of a gear tooth that projects above or
outside the pitch circle.

a. Top relief
b. Dedendum
c. Addendum
d. Tooth space
The portion of the gear tooth space that is cut below
the pitch circle and is equal to the addendum plus
the clearance.

a. Top root
b. Dedendum
c. Addendum
d. Top land
When meshed with a gear, it is used to change rotary
motion to reciprocating motion.

a. Gear shaft
b. Gear tooth
c. Gear rack
d. Gear motor
 a kind of gears used for heavy duty works where a
large ratio of speed is required and are extensively
used in speed reducers.

a. Bevel gears
b. Worm gears
c. Helical gears
d. Spiral gears
A kind of gears used to transmit motion from one
shaft to another shaft at an angle to the first.

a. Bevel gears
b. Worm gears
c. Helical gears
d. Spiral gears
The uniform heating of steel above the usual
hardening temperatures, followed by cooling freely
in air.

a. Annealing
b. Normalizing
c. Hardening
d. Tempering
The operation of cooling a heated piece of work
rapidly by dipping it in water, brine or oil.

a. Quenching
b. Tempering
c. Normalizing
d. Annealing
A method used in softening a piece of metal that is
too hard to machine and is done by heating steel
slowly above the usual hardening temperature,
keeping it at the heat for 1Τ2 to 2 hours, then cooling
slowly, preferably in a furnace.

a. Broaching
b. Quenching
c. Normalizing
d. Annealing
The total permissible variation in the size of a
dimension; the difference between the limits of size.

a. Allowance
b. Tolerance
c. Variance
d. Interface
The operation of machining the end of a workpiece
to make the end square with the axis.

a. Squaring
b. Buffing
c. Lapping
d. Honing
The clearance between the tooth profiles of a gear
tooth.

a. Toothspace
b. Backlash
c. Flank
d. Width
A mechanism which usually do the indexing in a
machine tool.

a. Slotter
b. Chuck
c. Dividing head
d. Indexer
A material that can wear away a substance softer
than itself.

a. Phenol
b. Abrasive
c. Tungsten
d. Chromium
A cylindrical bar steel with threads formed around it
and grooves or flutes running lengthwise in it,
intersecting with the threads to form cutting edges.
It is used to cut internal threads.

a. Groove
b. Lap
c. Tap
d. Flute
A set of gages consisting of thin strips of metal of
various thickness mounted in a steel case or holder
and is widely used for measuring and checking
clearances.

a. Feeler gage
b. Depth gage
c. Line center gage
d. Lay-out gage
A machine tool which is very similar to a shaper
except that the ram reciprocates vertically rather
than horizontally.

a. Lathe
b. Grinder
c. Planer
d. Slotter
A machine tool used principally to machine flat or
plane surfaces with single-point cutting tool.

a. Grinder
b. Shaper
c. Planer
d. Turret lathe
A kind of bolts which has no head an instead has
threads on both ends.

a. Stud bolts
b. Acme threads bolts
c. Square threaded bolts
d. Hex bolts
A kind of chuck which has reversible jaws which
could be adjusted separately,

a. Collet chuck
b. Independent chuck
c. Four jaw chuck
d. Two jaw chuck
A tool which when pressed into a finished hole in a
piece of work, provides centers on which the piece
may be turned or otherwise machined.
a. Mash
b. Butt
c. Mandrel
d. Wobble
A kind of chuck which should not be used where
extreme accuracy is required.
a. Collet chuck
b. Magnetic chuck
c. Four jaw chuck
d. Universal chuck
The process of checking or producing checkers on
the surface of a piece by rolling checkered
depressions into the surface.
a. Knurling
b. Hemming
c. Breading
d. Embossing
It fits into the main spindle of the lathe and is so
called because it acts as a bearing surface on which
the work rests. It revolves with the work. When
compared with the hardness of the dead center in
the tailstock, it is usually soft, and is so made since it
does no work.
a. Ram center
b. Spindle center
c. Live center
d. Bearing center
A gripping device with two or more adjustable jaws
set radially.

a. Chuck
b. Carriage
c. Tailstock
d. Fan
Steel balls for ball bearings are manufactured by:

a. Turning
b. Rolling
c. Casting
d. Cold heading
Addendum of a cycloidal gear tooth is:

a. Cycloid
b. Epicycloids
c. Straight rack
d. Involute
In a lathe, it comprises the main spindle, the
necessary mechanism for obtaining the various
spindle speed and also certain gears which are used
to operate the quick-change gear mechanism.

a. Headstock
b. Carriage
c. Tailstock
d. Fan
The process of heating a piece of steel to a
temperature within or above critical range and
cooling rapidly.

a. Normalizing
b. Hardening
c. Annealing
d. Tempering
Welding operation in which a non-ferrous filler metal
melts at a temperature below that of the metal
joined but is heated above 450°C.

a. Gas welding
b. Spot welding
c. Brazing
d. Steam welding
Uniting two pieces of metal by means of different
metal which is applied between the two in molten
state.

a. Casting
b. Welding
c. Soldering
d. Brazing
Fusion process in which the metal is heated into a
state of fusion permitting it to flow together into a
solid joint.

a. Electric arc welding

b. Gas welding
c. Spot welding
d. Projection welding
Joining metal by means of high current at low
voltage. During the passage of current, pressure by
the electrodes produces a forge weld.

a. Spot welding
b. Resistance welding
c. Steam welding
d. Gas welding
A device for accurately measuring diameters.

a. Radiometer
b. Profilometer
c. Spectrometer
d. Micrometer
A group of thin strips for measuring clearances.

a. Distortion gage
b. Feeler gage
c. Line center gage
d. Deflection gage
A hand tool used to measure engine crank web
deflections.

a. Distortion gage
b. Feeler gage
c. Line center gage
d. Deflection gage
A hand tool used to measure tension on bolts.

a. Indexer
b. Torque wrench
c. Torsionmeter
d. Tensionmeter
The permissible variation in the size of a dimension;
the difference between the limits of size.

a. Allowance
b. Variance
c. Clearance
d. Tolerance
A gear with teeth on the outer cylindrical surface.

a. Outer gear
b. External gear
c. Spiral gear
d. Helical gear
The diameter of a circle coinciding with the top of
the teeth of an internal gear.

a. Pitch diameter
b. Root diameter
c. Internal diameter
d. Central diameter
A circle coinciding with a tangent to the bottom of
the tooth space

a. Root circle
b. Pitch circle
c. Addendum circle
d. Dedendum circle
The total depth of a tooth space, equal to addendum
plus dedendum.

a. Full depth
b. Working depth
c. Whole depth
d. dedendum
The depth of tooth space below the pitch circle.

a. Dedendum
b. Working depth
c. Full depth
d. Tooth depth
The ratio of gear teeth to each mm pitch diameter.

a. Diametral pitch
b. Module
c. Circular pitch
d. English module
A machine tool in which abrasive wheel is used as
cutting tool to obtain a very smooth finish.

a. Drill
b. Grinder
c. Planer
d. Shaper
It is used to produce a variety of surfaces by using a
circular-type cutter with multiple teeth.

a. Grinding machine
b. Shaper
c. Drilling machine
d. Milling machine
it is used principally to machine flat or plane surfaces
with a single- point tool.

a. Drill
b. Shaper
c. Planer
d. Tool grinder
Cutting a hole by means of rotating or the work may
revolve and to the tool remain fixed as in the lathe.

a. Piercing
b. Notching
c. Boring
d. Perforating
One of the following is not a tap used for cutting
threads in holes.

a. Tapping tap
b. Plug tap
c. Taper tap
d. Bottoming tap
An index or dividing head.

a. A part of a drill press

b. Used to rotate the work
c. Not used to cut helixes
d. Always manually operated
Galvanized iron is a term referring to iron coated
with:

a. Tin
b. Zinc
c. Magnesium
d. Aluminum
The moment of inertia of a rectangle whose bases is
“b” and height “h” about its base is:

𝑏ℎ3
a. 12
b. bh/36
𝑏ℎ3
c. 3
𝑏ℎ2
d. 4
In usual spur gearing:

a. The pitch circle and the base circle are the same
b. Working depth includes the clearance
c. Tooth outline are usually involute curves
d. Tooth outline are always cycloidal curves
A stainless steel is obtained principally by the use of
the following alloying element.

a. Chromium
b. Tungsten
c. Carbon
d. Phenol
One of the following is not a common term relating
to the classification of fits.

a. Tunking
b. Snug
c. Medium force fit
d. Bound
Hearingbone gears are gears which:

a. Do not operate on parallel shaft

b. Have a line of contact between the teeth
c. Consist of two left handed helical gears
d. Tend to produce thrust on the shafts
Internal stresses existing in a welded connection:

a. Are not relieved when the weld is peened

b. Are not relieved by heat treatment
c. May be relieved when the weld is peened
d. Are relieved by x-ray analysis
In general the design stress and factor of safety are
related as follows:

a. Design stress= ultimate stress x factor of safety.

b. Design stress= ultimate stress / factor of safety
c. Design stress= design stress / ultimate stress
d. Design stress= factor of safety / design stress
A group of thin steel strips for measuring clearances

a. Depth gage
b. Feeler gage
c. Lay-out gage
d. Clearance gage
A hand tool used to measure tension on bolts.

a. Indexer
b. Torsionmeter
c. Torque wrench
d. Tensionmeter
A material that can wear away a substance softer
than itself.

a. Abrasive
b. Corrosive
c. Tungsten
d. Alloy
The material used in high speed processes.

a. High speed steel

b. Chromium
c. Cast iron
d. Carbon steel
An alloy of copper and zinc.

a. Chromium
b. Bronze
c. Brass
d. Aluminun
An alloy of copper, tin and small amount of
phosphorous.

a. Chromium
b. Bronze
c. Brass
d. Aluminum
The process of working metals by the application of
sudden blows or by steady pressure.

a. Welding
b. Extursion
c. Forging
d. swaging
A welding operation in which a non-ferrous filler
metal melts at a temperature below that the metal
joined but is heated above 450°C.

a. Brazing
b. Spot welding
c. Gas welding
d. Projection welding
The operation of cooling a heated piece of work
rapidly by dipping it in water, brine or oil.

a. Tempering
b. Annealing
c. Quenching
d. Normalizing
A machine tool used to machine flat surfaces.

a. Shaper
b. Planer
c. Grinder
d. Lathe