Professional Documents
Culture Documents
Broken Wires
Waviness
Bird cage
Wire Rope Defects
Loop deformation
Loose wires
Nodes
Wire Rope Defects
Thining of the rope
Kinks
Flat area
Survey of Removal of Wire Rope
• Broken wires
– 5% of the total no. of wires in the rope in 10Xd
– 5 broken wires between two adjacent strands
within a length of 10Xd
• 15% reduction in diameter
• Corrosion
• Damaged due to heat
• Rope deformation as shown
Lifting Tackles-mtc
• Mark strength wise for proper use
• Check each & every link of the chain.
• Check wire rope slings
– String(any cut)
– Rope deformations(bulging,twisting)
– Corrosion
• Check hook deformation & joint fittings
• Replace on condition basis
Lifting Tackles Photo
Nylon Items
• Nylon pulleys
– Edge damage
– Bearing damage
– Groove worn out
• Roller,Gliding plate
– Worn out
• Replace
SLI Items
• Main Hook Load Sensor
• Boom Angle Sensor
• Slew Angle Sensor
• Aux. Hook Load Sensor
• Display Board
• Micro Processor
Chips(X1 Card)
SLI Items
SLI System-mtc
• Do not bypass SLI system during operation.
• Protect cards from dusts
• Check functional test
• If any error found,call OEM representatives.
• OEM-M/S PAT, Germany
– M/S Mechanica, Pune.
– M/S Hytec Micro Measurement,Delhi
SLI-AMC
Suspension coil & disc spring
• Springs used in secondary suspension
– Coil
– Disc
• Change if required
• Suppliers
– M/S G.D. Spring,KKK for Coil Spring.
– M/S Gala Precision Technology Ltd,Thane for Disc
Service Engineer Group
• Function
– Attend the crane at division & check crane in
running condition.
– If any problem ocurrs, sort out it.
– Check records for maintaining the crane as per
RDSO mannual
• Staff-One engineer+ Four technicians.
POH & MLR
Schedule Time period Cumulative life
EXISTING 1st POH 8 yrs 8 yrs
MLR 6 yrs 14 yrs
2nd POH 6 yrs 20 yrs
Condemn 6 yrs 26 yrs