BOMAG

FAYAT GROUP TRAINING

Hydraulic Circuits

by winni
BOMAG Hydraulic Circuits
FAYAT GROUP

Open loop circuit, Closed loop circuit,

Typical features of open loop circuit are: Typical features of closed loop circuits are:

1) Suction lines 1) Directional valves

Large diameters, small lengths Small sizes for pilot operation
2) Directional valves 2) Filter / coolers
Sizes dependent on flow Small openings to flow / small sizes
3) Filters / coolers 3) Tank size
Cross – sectional areas / sizes dependent on Small – determined only by flow of auxiliary pumps
flow and system flow
4) Tank size 4) Speeds
Multiple of max. pump flow in litres High limits due to anti – cavitation
5) Pump arrangement 5) Arrangement / installation position
Next to or under the tank Any
6) Drive speeds 6) Drive
Limited by amount of suction Completely reversible through zero position
7) Unloading in the return line via valves 7) Support of loads
Via drive motor
8) Return of braking energy
by winni
BOMAG Hydraulic Circuits
FAYAT GROUP

Pumps supply the quantity of liquid only

Pressure ist build up by restrictions
Restrictions are: motors, cylinders etc.

by winni
BOMAG
FAYAT GROUP TRAINING

open loop circuit

by winni
BOMAG THE WAY TO THE COMPLETE HYDRAULIC SYSTEM
FAYAT GROUP
Open loop circuit

Basic system with hydraulik pump and motor.

single direction

working line

Pressure relief valve

for protection
Fixed against overload Fixed
displacement pump displacement motor

return flow to tank

pump case flow

suction flow

motor case flow

Hydraulic oil filter

Hydraulic oil cooler

Hydraulic oil tank

by winni
BOMAG THE WAY TO THE COMPLETE HYDRAULIC SYSTEM
FAYAT GROUP
Open loop circuit

Basic system with hydraulik pump and motor.

single direction

working line high pressure

Pressure relief valve

for protection
Fixed against overload Fixed
displacement pump displacement motor

return flow to tank

pump case flow

suction flow

motor case flow

Hydraulic oil filter

Hydraulic oil cooler

Hydraulic oil tank

suction flow case flow / leakage high pressure

by winni
BOMAG THE WAY TO THE COMPLETE HYDRAULIC SYSTEM
FAYAT GROUP
Open loop circuit

Basic system with hydraulik pump and motor.

single direction

working line high pressure

Pressure relief valve

for protection
Fixed against overload Fixed
displacement pump displacement motor

return flow to tank

pump case flow

suction flow

motor case flow

Hydraulic oil filter

Hydraulic oil cooler

Hydraulic oil tank

suction flow case flow / leakage high pressure

by winni
BOMAG
FAYAT GROUP TRAINING

closed loop circuit

by winni
BOMAG THE WAY TO THE COMPLETE HYDRAULIC SYSTEM
FAYAT GROUP
Closed loop circuit
12

7
8
4 Q max
Q max 6 3
Q min
0
5
10
2 Q max
4
11
7

4) Pressure relief valve for protection against

overload
5) Charge pump
9
1) Hydraulic oil tank 6) Charge pressure relief valve and check valves 7
1 2) Variable displacement pump Accessories, filter 8, cooler 9 etc.
3) Variable displacement motor 10) Loop flushing valve and purge relief valve 11
12) To pump control
by winni
BOMAG THE WAY TO THE COMPLETE HYDRAULIC SYSTEM
FAYAT GROUP
Closed loop circuit suction flow

12 Diesel engine is running – pump is in neutral position charge pressure

case flow / leakage
high pressure

7
8 A
4 Q max
Q max 3
6 Q min
0

5 10
2 Q max
4
B 11
7
suction flow

4) Pressure relief valve for protection against

overload
5) Charge pump
9
1) Hydraulic oil tank 6) Charge pressure relief valve and check valves 7
1 2) Variable displacement pump Accessories, filter 8, cooler 9 etc.
3) Variable displacement motor 10) Loop flushing valve and purge relief valve 11
12) To pump control
by winni
BOMAG THE WAY TO THE COMPLETE HYDRAULIC SYSTEM
FAYAT GROUP
Closed loop circuit suction flow

12 charge pressure
pump is in Q max. position, oil flow out side A
case flow / leakage
high pressure

7
8 A
4 Q max
Q max 3
6
0

5 10
2 Q max
4
B 11
7
suction flow

4) Pressure relief valve for protection against

overload
5) Charge pump
9
1) Hydraulic oil tank 6) Charge pressure relief valve and check valves 7
1 2) Variable displacement pump Accessories, filter 8, cooler 9 etc.
3) Variable displacement motor 10) Loop flushing valve and purge relief valve 11
12) To pump control
by winni
BOMAG THE WAY TO THE COMPLETE HYDRAULIC SYSTEM
FAYAT GROUP
Closed loop circuit suction flow

12 charge pressure
pump is in Q max. position, oil flow out side A
case flow / leakage
high pressure

7
8 A
4 Q max
Q max 3
6
0

5 10
2 Q max
4
B 11
7
suction flow

4) Pressure relief valve for protection against

overload
5) Charge pump
9
1) Hydraulic oil tank 6) Charge pressure relief valve and check valves 7
1 2) Variable displacement pump Accessories, filter 8, cooler 9 etc.
3) Variable displacement motor 10) Loop flushing valve and purge relief valve 11
12) To pump control
by winni
BOMAG THE WAY TO THE COMPLETE HYDRAULIC SYSTEM
FAYAT GROUP
Closed loop circuit suction flow

12 Diesel engine is running – pump is in neutral position charge pressure

case flow / leakage
high pressure

7
8 A
4 Q max
Q max 3
6 Q min
0

5 10
2 Q max
4
B 11
7
suction flow

4) Pressure relief valve for protection against

overload
5) Charge pump
9
1) Hydraulic oil tank 6) Charge pressure relief valve and check valves 7
1 2) Variable displacement pump Accessories, filter 8, cooler 9 etc.
3) Variable displacement motor 10) Loop flushing valve and purge relief valve 11
12) To pump control
by winni
BOMAG THE WAY TO THE COMPLETE HYDRAULIC SYSTEM
FAYAT GROUP
Closed loop circuit suction flow

12 charge pressure
pump is in Q max. position, oil flow out side B
case flow / leakage
high pressure

7
8 A
4
Q max 3
6 Q min
0

5 10
2 Q max
4
B 11
7
suction flow

4) Pressure relief valve for protection against

overload
5) Charge pump
9
1) Hydraulic oil tank 6) Charge pressure relief valve and check valves 7
1 2) Variable displacement pump Accessories, filter 8, cooler 9 etc.
3) Variable displacement motor 10) Loop flushing valve and purge relief valve 11
12) To pump control
by winni
BOMAG THE WAY TO THE COMPLETE HYDRAULIC SYSTEM
FAYAT GROUP
Closed loop circuit suction flow

12 charge pressure
pump is in Q max. position, oil flow out side B
case flow / leakage
high pressure

7
8 A
4
Q max 3
6 Q min
0

5 10
2 Q max
4
B 11
7
suction flow

4) Pressure relief valve for protection against

overload
5) Charge pump
9
1) Hydraulic oil tank 6) Charge pressure relief valve and check valves 7
1 2) Variable displacement pump Accessories, filter 8, cooler 9 etc.
3) Variable displacement motor 10) Loop flushing valve and purge relief valve 11
12) To pump control
by winni
BOMAG THE WAY TO THE COMPLETE HYDRAULIC SYSTEM
FAYAT GROUP
Closed loop circuit suction flow

12 Diesel engine is running – pump is in neutral position charge pressure

case flow / leakage
high pressure

7
8 A
4 Q max
Q max 3
6 Q min
0

5 10
2 Q max
4
B 11
7
suction flow

4) Pressure relief valve for protection against

overload
5) Charge pump
9
1) Hydraulic oil tank 6) Charge pressure relief valve and check valves 7
1 2) Variable displacement pump Accessories, filter 8, cooler 9 etc.
3) Variable displacement motor 10) Loop flushing valve and purge relief valve 11
12) To pump control
by winni
BOMAG
FAYAT GROUP TRAINING

Hydraulic Circuits
Pump control by solenoid valve

by winni
BOMAG Pump control by solenoid valve
FAYAT GROUP

to or from motor

b a

solenoid valve
A

servo control piston

to or from motor

by winni
BOMAG Pump control by solenoid valve
FAYAT GROUP

to or from motor

b a

solenoid valve
A

servo control piston

to or from motor

suction flow control pressure high pressure

charge pressure case flow / leakage

by winni
BOMAG Pump control by solenoid valve
FAYAT GROUP

to motor

b a
solenoid valve
A

servo control piston

from motor

suction flow control pressure high pressure

charge pressure case flow / leakage

by winni
BOMAG Pump control by solenoid valve
FAYAT GROUP

to or from motor

b a

solenoid valve
A

servo control piston

to or from motor

suction flow control pressure high pressure

charge pressure case flow / leakage

by winni
BOMAG Pump control by solenoid valve
FAYAT GROUP

from motor

b a
solenoid valve
A

servo control piston

to motor

suction flow control pressure high pressure

charge pressure case flow / leakage

by winni
BOMAG Pump control by solenoid valve
FAYAT GROUP

to or from motor

b a

solenoid valve
A

servo control piston

to or from motor

suction flow control pressure high pressure

charge pressure case flow / leakage

by winni
BOMAG
FAYAT GROUP

Thank you very much for your attention.

by winni