You are on page 1of 39

Range Positioning

TSX Quantum

centralized

TSX Premium
decentralized

TSX Micro
stand-alone

TSX Nano

Machine Discrete Man. Batch Process


Physical Description

Modular Backplanes

Power supply Processor Interface Modules


Module Module (Discrete, ANA, Comm., Counting …)
Overview of Interface Modules
 Discrete I/O : 8, 16, 24(mixed), 32, 64 channels
 Analog I/O : 4, 8, or 16 channels
 Counter : 2 or 4 channels
 Positioning : 1 or 2 stepper motor channels
 Servo Axes : 2 or 4 axes
 Weighing :
 Communication: ASCII
Unitelway
Modbus
FIPIO
ACK PRT 7 8 9 + / -

E
P. INS DEL 4 5 6
N
T
MOD 0 1 2 3 E
R

Fipway
Modbus Plus
Ethernet TCP/IP
ASi Bus
Interbus S
Profibus DP (4Q98)

ACK PRT 7 8 9 + / -

E
P. INS DEL 4 5 6
N
T
MOD 0 1 2 3 E
R
TSX / PMX Processors

***
RUN ERR
TER I/O
RESET button (cold restart)
Terminal port TER

Terminal port AUX

Type 1 PCMCIA
memory card

Type 3 PCMCIA
communication card
Integrated
FIPIO port

*** TSX 57 4xx & PMX 57 2xx / 57 3xx / 57 4xx are double-width
PCX Processor:
 Processors belonging to the Premium family
 Fulfill the same environmental requirements as other modular
PLCs
 Have the same general characteristics as modular PLCs
 Programmed using standard PL7 tools
 2 product references
 PCX 57-102
 PCX 57-352
 Integrated FIPIO link,
 Higher I/O management capacity
 2 networks - bridged
 Each reference is self-sufficient and includes :
 the hardware,
 the XWAY drivers, the OLE2 interface
 various accessories (PCMCIA slot etc)
 Bus-X terminator

 Creation of “all-in-one” package : Magelis TXBT +


integrated PCX
PCX Premium : Description
Memory PCMCIA communication
cartridge cards
Status Led *** • FIPWAY
• Modbus Plus
• Modbus
Bus X
• RS 232C, RS 485 etc
Supply
module

Battery
Uni-Telway
plug
switc
hIRQ ERROR Led
Switch
I/O addr RESET

ISA Bus FIPIO


16 bits integrated

*** LED State : a software utility which allows you to see an image of the LED ’s in the Windows (95 or NT) Taskbar
Processor Characteristics :
2Q98
TSX 57 102 TSX 57 202 TSX 57 252 TSX 57 302 TSX 57 352 TSX 57 402 TSX 57 452

PCX 57 102 PCX 57 352

PMX 57 102 PMX 57 202 PMX 57 352 PMX 57 452


perf ** perf *** perf *** perf ***
Discrete I/O (in rack) 512 1024 1024 max 2048
Analog I/O (in rack) 24 80 128 max 256
Expert channel (in rack) 8 24 32 max 48
I/O profile Fixed Fixed Fixed Flexible

Nb Racks (on bus X) (*4Q98) 2 (4*) 8 (16*) 8 (16*) 8 (16*)


Nb Module max (*4Q98) 21 (27*) 87 (111*) 87 (111*) 87 (111*)
FIPIO manager (integrated in CPU) - yes yes yes
Open Fieldbus (not fipio) - 1 1 2 2 2 2
Sensor Bus 2 4 4 8 8 8 8
Data Network 1 1 1 3 3 4 4
Memory ‘On Board ’ (Kword) 32 K 48 K 48 K 64 K 64 K 80 K 96 K 112 K
Extension memory max (Kword) 64 K 128 K 256 K 256 K
Performances 100% Bool 0.72ms/K 0.31ms/K 0.31ms/K 0.31ms/K
65% bool / 35 %num 1.39ms/K 0.78ms/K** 0.78ms/K <<0.50 ms/K ***

Interrupt task (Events) 32 64 64 64


Processor Characteristics (cont ’d)

TSX TSX TSX TSX TSX TSX TSX TSX TSX TSX
PMX PMX PMX PMX
PCX PCX
57-10 57-20 57-30 57-102 57-202 57-252 57-302 57-352 57-402 57-452

Discrete I/O 512 1024 1024 512 1024 1024 1024 1024 2048 2048
max. max.
Analog 24 80 80 24 80 80 128 128 256 max. 256 max.
Expert channels 8 24 24 8 24 24 32 32 48 max. 48 max.

Networks 1 1 2 1 1 1 3 3 4 4

FIPIO manager - - - - - 1 - 1 - 1

Other open busses - - - - 1 1 2 2 2 2


Interbus S - 1 1 1 1 1 1
Profibus DP - 1 1 1 1 1 1

Asi - - - 2 4 4 8 8 8 8
Flexible I/O Profile

 Flexible I/O profile on TSX 57- 4xx


The maximum number of discrete, analog, and expert are not cumulative.
Partition between discrete I/O, ANA I/O and Expert channels is
governed by a formula :

(20 x discrete chan) + (150 x ANA chan) + (500 x expert chan)  74752

 Examples : Discrete ANA Expert


Example 1 2048 200 7 74460
Example 2 617 256 48 74740
Example 3 2048 65 48 74710
Example 4 1372 172 43 74740 67% d
V3 Processor Characteristics
Racks & Accessories
 Standard rack : TSX RKY 4 / 6 / 8 / 12
 Expandable racks : TSX RKY 4EX / 6EX / 8EX /12EX
 Extension cables
~ 1, 3, 5, 12, 18, 28, 38, 50, 72 meters TSX CBY ...K
~ 100 meter cable reel TSX CBY 1000
~ Connectors TSX CBY K9
 Line termination covers TSX TLY EX

 Fan module (optional) TSX FAN …

 Covers : TSX RKA 02

 Modules can be removed while powered up


 EXCEPT! Processors, PCMCIA cards,
line terminations, extension cables
Racks

 with single-width power supply


 Rack 0 == > Processor in position 0 Extension rack

P 0 1 2 3 4 5 6 7 8 9 10 P 0 1 2 3 4 5 6 7 8 9 10
S S

 with double-width power supply


 Rack 0 == > Processor in position 1  Extension rack

P 0 1 2 3 4 5 6 7 8 9 10 P 0 1 2 3 4 5 6 7 8 9 10
S S
Power Supplies
 Premium (“system”) Power supplies
 Characteristics : 110/240 VAC (90 to 264 VAC), 24 VDC (19 to 34 VDC)
 Protection : Short-circuits, overloads, 24V sensors, PWFAIL signal
110 / 240 VAC Process Power supplies

24 VDC
sensors
(0.5 A / 0.9 A)

 Sensor supply:
» Integrated 24 VDC power supply : 0.5A (PSY 2600) or 0.9A (PSY 5500)
» External 24 VDC Process power supply :

 Process (“field”) power supplies :


 "in Rack" Modules : TSX SUP 1011 (1 A), SUP 1021 (2 A) 2 A, SUP 1051 (5 A)
 "stand alone module : TSX SUP 1101 (10 A)
Power Supply Modules
 AC 100/240 VAC :
 TSX PSY 2600  TSX PSY 5500

26 W 55 W

24 VDC ** 24 VDC ** ** 24 V DC output


0.5 A 0.9 A for sensor power supply

 DC :
 non-isolated 24 VDC  isolated 24 / 48 VDC
 TSX PSY 1610  TSX PSY 3610  TSX PSY 5520

16 W 36 W 55 W
Power Supply OK
Modules BAT
24 V

RESET button (hard reset)

Lithium backup battery

AC DC
24V NC
Sensor
supply 0V NC

Alarm ** Alarm **
relay relay
110-220 V L L
24 VDC
supply supply
N N
Ground Ground

** Alarm relay closed : normal cpu state


open : cpu blocking fault
Process Power Supplies

MODEL

Input characteristics :
Nominal voltage 100 to 240 VAC or 125 VDC 100 to 120 VAC or 200 to 240 VAC
limit values 90 to 264 VAC or 88 to 156 VDC 85 to 132 VAC or 170 to 264 VAC

Output characteristics :
output power 24 W 26 W 53 W 120 W 240 W
output voltage 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC
nominal current 1A 1.1 A 2.2 A 5A 10 A
Auxiliary function :
serial-to-parallel No Yes with power optimization
conversion
References : SUP 10 SUP 1011 SUP 1021 SUP 1051 SUP 1101
Fan Module
 Fan Module (optional)
 to Increase product life - MTBF
 to operate at 70 °C
TSX FAN D2P A4P A5P
 Mounting 24 VDC 100 - 200 -
120 VAC 240 VAC
DIN or panel
1 for 4/6 slots
2 for 8 slots
3 for 12 slots
Bus-X System Layout
 Total modularity over 100 meters!
 A completely modular system :
 supply / processor / I-O / expert modules
 Up to 96 slots total: 12 slots

 Up to 8 Power supplies (1 - 16 slots)


 1 Processor (1-2 slots)
 up to 87 I/O modules
 Distributed functions : 8 slots
8 racks
 maximum of 8 racks over a length of 100 meters 100 m.
 each rack requires it’s own power supply
 no bus extension modules
 totally standard slots / geographical addressing
 performance and resources identical on all bus slots 6 slots

 Modules can be removed while powered up


(Except processors, PCMCIA cards, line terminations,
extension cables)
 4Q98: 16 rack capablility
 Up to 128 slots: 4 slots
 Up to 16 Power Supplies (1-32 slots)
 1 Processor (1-2 slots)
 Up to 111 I/O modules
 1Q99: >250 meters, using extension modules
BUS-X Layout with PCX Processor

Slot 0 or 1
RESERVED by PCX

P 1 2 3 4 5 6 7 8 9 1
S 0

P
In this case, the PCX 57 processor is always located at S
the end of the line, and integrates the TLY EX A terminator.
The TLY EX B line terminator will be mounted on the rack at
the other end of the line.

P TLY EX B
S line terminator
Bus-X System Layout add. = 00
4
3
2
1

 Installation ON OFF

TSX
TLY EX

add. = 02
4
3
2
1

ON OFF

100 m. max.
8 racks max.

TSX CBY ... K


 1, 3, 5,12,18,28,38 meters
 100 meter reel & connectors

line
term.
TSX TLY EX
Discrete I/O
 Full Range of discrete I/O modules
 24 - 48 VDC / 110-240 VAC, solid state, relay, triac
Screw terminal block HE 10 connectors

8 / 16 I, 8 / 16 Q 64 I or 64 Q 32 I or 32 Q 16 I
or 28 I/Q
 User-definable parameter values
 filtering, fallback, task assignment, resetting outputs, event processing, etc.
Discrete I/O Terminal block Connector

8 chan. 16 chan. 16 chan. 28/32 ch. 64 chan.


DC inputs 24 V Type 1 DEY 32 D2K DEY 64 D2K
DC inputs 24 V Type 2 DEY 08 D2 DEY 16 D2
DC inputs 24 V Fast Filtering DEY 16 FK
DC inputs 48 V Type 2 DEY 16 D3 DEY 32 D3K

AC inputs 24 V Type 2 DEY 16 A2


AC inputs 48 V Type 2 DEY 16 A3
AC inputs 115 V Type 2 DEY 16 A4
AC inputs 240 V Type 1 DEY 16 A5

Mixed 16 in / 12 fast out 24VDC DMY 28 FK


Mixed Reflex 16I/12Q 24VDC DMY 28 RFK
(**4Q98)

Transistor outputs 24V 0.1A DSY 32 T2K DSY 64 T2K


Transistor outputs 24V 0.5A DSY 08 T2 DSY 16 T2
Transistor Fast outputs 24V 2A DSY 08 T22
Transistor outputs 48V 0.25A DSY 16 T3
Transistor Fast outputs 48V 1A DSY 08 T31

Relay outputs 50 VA (Ith 3A) DSY 08 R5 DSY 16 R5


Relay outputs 100 VA (Ith 5A) DSY 08 R5A
Relay outputs 130 VDC DSY 08 R4D

Triac outputs 24/130 VAC 1A DSY 16 S4


Triac outputs 48-240 VAC 1A DSY 08 S5 DSY 16 S5
TELEFAST System

 "TELEFAST" I/O interface

 Remote connection terminal blocks


 Process signal adapter interface
 Interface modularity : 8,16 channels

• prefabricated cables for high density connectors


• DIN rail mounting
• discrete or analog I/O
TELEFAST System

 Direct connection to sensors or preactuators


 Pre-wired flat cables made up of single identified wires of modifiable length,
connection to high density cards via HE10 connector
 Length = 3 and 5m

 Connection to Telefast mounting blocks


 Standard : For inputs and outputs
• Via cable made up of single wires,
• Length = 0.5, 1, 2, 3 and 5m
 Low-cost : For inputs
• Via pre-formed cable,
• Length = 3 and 5m
TELEFAST System
 Passive connection interfaces
 1 terminal per channel, with or without LED (8, 12, 16 channels)
 2 terminals per channel (common), with or without LED (8, 12, 16 channels)
 3 terminals per channel (2 commons), with or without LED (8, 16 channels)
 2 terminals per channel with or without isolation (8, 16 channels)
 Mounting plate for analog high dens. (Premium)

 "Compact" active interfaces (channels of the same type) with LED


 24, 48, 72 or 110VDC IEC type2 inputs, 16 channels (adaptation) 4 mounting plates
 110/127 or 220/240VAC IEC type2 inputs, 16 channels (adaptation) 2 mounting plates
 Relay outputs, 16 channels with common for 4
 Power relay outputs, 16 channels with independent contacts
 24VDC transistor outputs, 16 channels 0.5A
 24VDC transistor outputs, 8 channels 2A

 Modular active interfaces with removable elements


 Blocks with removable terminal blocks
AS-i BUS

 General overview
ENCLOSURE
Controllers / Gateways / Masters

MACHINE
Standard sensors

Intelligent sensors Power


supply
Interfaces

• 31 subscribers
Interfaces
• Management of 124 I and 124 Q
• 100m on 2 wires
Motor starters Man-machine interface • 5ms scan time
AS-i BUS
New ranges of power supplies

Power supply units : AS-i

Input characteristics :
Nominal voltage 100 to 120 VAC or 200 to 240 VAC
limit values 85 to 132 VAC or 170 to 264 VAC

Output characteristics :
output power 72 W 215 W
output voltage 30 VDC AS-i 30 VDC AS-i + 24 VDC Process
nominal current 2.4 A 5A 7A

References : SUP A02 SUP A05


Remote I/O offer on Fieldbus

 TBX offer on FIPIO fieldbus


 Discrete I/O
 Analog I/O
 Waterproof I/O

 Momentum I/O offer on FIPIO , Interbus S fieldbus


 Discrete I/O
 Analog I/O
ANALOG I/O
25-pin Sub-D connector Screw terminal block

16 H.L. I 8 H.L. I 8Q 4 I 4 Q
Volts / mA Volts / mA Volts / mA Multirange Volts / mA
12 bits 12 bits 12 bits 16 bits 11 bits + sign
AEY 1600 AEY 800 ASY 800 AEY 414 ASY 410
8 H.L. I
16 T.C. I isolated 4 I Fast
(*2Q98) Volts / mA Volts / mA
16 bits 16 bits 16 bits
AEY 1614 AEY 810 AEY 420
ANALOG I/O range
 Analog input modules :
TSX… AEY414 AEY420 AEY800 AEY810 AEY1600 AEY1614
Channels 4: isolated 4: Fast 8: non-isolated 8: isolated 16: non-isolated 16: isol=?
Ranges 10V, 0..10V 0..10V, 10V 0..10V, 10V 0..10V, 10V 0..10V, 10V Temp probe
5V, 0..5V 0..5V, 1..5V 0..5V, 1..5V 0..5V, 1..5V 0..5V, 1..5V Thermocouple
(0..20mA) 0..20mA 0..20mA 0..20mA 0..20mA …?
1..5V 4..20mA 4..20mA 4..20mA 4..20mA
(4..20mA)
-13..+16 mV
0..400 ohm
0..3850 ohm
Temp probe
Thermocouple
Resolution 16 bit 16 bit 12 bit 16 bit 12 bit 16 bit

 Analog output modules :


TSX… ASY410 ASY800
Note: Analog resolution refers to the number of
Channels 4: isolated 8: non-isolated increments (precision) within a given range. Since
Ranges 10V 10V analog values are stored in 16 bit words, and scaling is
0..20mA 0..20mA done in channel configuration, resolution does not
4..20mA 4..20mA necessarily infer a numeric (range) limit.
Resolution 11 bit + sign 12 bit
High Speed Counting
 Upcounting, downcounting, up/down counting
 Direction Sense Management

2 channels 40 Khz 2 channels 1 Mhz 4 channels 40 Khz


Mech. contacts, Mech. contacts, sensors, Mech. contacts,
sensors, Incremental Encoders, sensors,
Incremental Absolute SSI Encoders Incremental
Encoders TSX CTY 2C Encoders
TSX CTY 2A TSX CTY 4A
Communications
On processor Communication module

2 terminal ports RS485 1 SERIAL link RS485


- Uni-Telway master - Uni-Telway
(manage 8 addr.) - Modbus / JBus
- Uni-Telway slave. - Character mode
- Character mode

1 PCMCIA slot 1 PCMCIA slot


- SCP 111 / 112 / 114 - SCP 111 / 112 / 114
- Uni-Telway - Uni-Telway
- Modbus / JBus - Modbus / JBus
- Character - Character

- FPP 20 - FIPWAY - JNP 112 / 114


- FPP 10 - FIPIO Agent - JNET protocol
- M BP 100 - Modbus Plus
-*Modem (4Q98) - FPP 20 - FIPWAY

1 FIPIO Port (57 x52)


- FIPIO Manager

Processors Module
TSX... PMX… PCX... TSX SCY 21601
Communications (cont’d)
Ethway / TCP/IP Interbus S Profibus DP

*1Q99

 Packaged product:
 Base module (SCY 21601 ) +
• Channel 0 cannot be accessed
 PCMCIA Type III (Quantum) +
- ETHWAY Profile  TAP
or Generation 4 IB-S  Functions
TCP/IP Profile
 DP: Master Class 1
- UNI-TE Protocol - 1 IB-S master channel
or - 1 RS-232 port to  Support of 126 slaves max.
Modbus Protocol connect CMD tool (2048 I+ 2048 O)

Module Module Module


TSX ETY 110 TSX IBY 100 TSX PBY 100
Network/Bus Capabilities Windows NT

EthWay / Ethernet TCP-IP

Bridge PLC

Fipway / Modbus Plus

TSX Premium TSX Micro


Bus X

UniTelway/
Modbus ASi
Momentum I/0
MODIC ON MODIC ON

FipIO/Interbus S/ (Profibus DP)


Axis Control (Servo)
 2 axis control modules

2 axes 4 axes
TSX CAY 21 TSX CAY 41
 Incremental Encoder inputs : 250KHz, 24 bits
 1MHz SSI Absolute Encoder input
 Analog output : 0-10V, 13 bits + sign
 12 discrete inputs / 10 discrete outputs
 Multi-axes : 2 or 4 independent axes (interpolated axes 1Q99)
 Multifunction : speed/position loop, speed box
Stepper Motor Control (Positioning)

 2 stepper motor modules


 187 KHz pulse outputs
 12 discrete inputs / 10 discrete outputs
 Multifunction : speed/position control loop

1 channel 2 channels
TSX CFY 11 TSX CFY 21
Weighing Module
 Weighing module
 Batch production, sorting by weight, flow control, weight totalizer, etc.
 1 measurement input for up to 8 load cells
 2 fast discrete outputs
 1 serial link for dedicated display

TSX ISP Y 100 / 110


Also in Development:
TSX PAY Preventa Safety Modules TSX CCY1128 Electronic Cam

 Emergency Stop or limit switch  1 input - SSI absolute or incremental


monitoring module encoders
 Category 4  Modular function
 12 inputs double or Simple Contacts
 Electronic cam application-specific function:
 2 or 4 Safety relay outputs
128 programmable cams distributed over 32
 Input for start button monitoring tracks
 Input for external conditions
Acceptance of advance/delay times for
 Diagnostics for all safety contacts actuators with speed compensation
 24 bit inputs contacts
 1 bit safety outputs 32 tracks wired to 24 physical and 8 logical
TSX PAY 262  2 bit start button and external conditions outputs
 Additive inputs by linking another Output dedicated to the brake cam
module  Physical enable and read inputs
 International certifications  Module cycle time approx. 2ms
 Module and channel diagnostics
 PL7 installation screens

TSX PAY 282


*4Q98 *1Q99

You might also like