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i vi X P To
(4-18) Ci C A0
1 X P0 T
dX gmoles
FA0 rA
dW g catalyst min
- rate law
rA kCA2
-from stoichiometry for gas-phase reactions
1 X P T0
C A C A0
1 X P0 T
Pressure drop and the rate law
2
• Then, the rate law 1 X P T0
rA k C A0 (5-20)
1 X 0
P T
- the larger the pressure drop from frictional losses, the
smaller the reaction rate
• Combining with the mole balance and assuming isothermal
operation (T=To) in a Packed-bed reactor,
2 2
dX C A0 (1 X ) P
FA0 k
P
dW 1 X 0
• Dividing by FA0 2
1 X P
2
dX kCA0
dW v0 1 X P0
Pressure Drop and Rate Law
and pressure
dX (5-21)
f ( X , P)
dW
- steady state the mass flow rate at any point is equal to the entering
mass flow rate
• Gas-phase volumetric flow rate
P T FT
v v0 0 (3-41)
T F
P 0 T0
• Then,
v0 P T0 FT 0
0 0 (4-23)
v P0 T FT
Pressure Drop in a Packed Bed Reactor
• then, Ergun equation
• Simplifying dP P0 T FT
0 (4-24)
dz P T0 FT 0
dW c (1 ) Ac dz
Pressure Drop in a Packed Bed Reactor
• then, Ergun equation
dP 0 P0 T FT
dW Ac (1 ) c P T0 FT 0
dP T P0 FT
• Simplifying (4-27)
F
dW 2 T0 P / P0 T0
dP
dy T F P0T
Let y=P/Po (1 X ) (4-28)
dW 2y
2 T0 PF/ P
To
0
2 0
(4-29)
Ac c (1 ) P0
F FT FA0
FT FT 0 FT 0 X FT 0 1 A0 X 1 X y A0
FT 0 FT 0 FT 0
Pressure drop in a packed bed reactor
dP
dy T P0
(1+X)(1 X ) (4-30)
dW 2y
2 T0 P / P0
ε < 0, the pressure drop (DP) will be less than that for ε = 0
ε > 0, the pressure drop (DP) will be greater than that for ε = 0
• For isothermal operation
dP dX
f ( X , P) and f ( X , P) (4-31)
dW dW
• The two expressions are coupled ordinary differential equations. We can
solve them simultaneously using an ODE solver such as Polymath.
• For the special case of isothermal operation and ε = 0, we can obtain an
analytical solution.
• Polymath will combine the mole balance, rate law and stoichiometry
Pressure Drop in a Packed Bed Reactor
dP
dy T P0
(1+X)(1 X ) (4-30)
dW 2y
2 T0 P / P0
Analytical Solution
Isothermal (T=To) dy
dP P0
with ε = 0 dW 2y
2 ( P / P0 )
dy dy2
dW = - dW = -
2y
P
Pressure ratio y= 1 W (4-33)
only for ε = 0 P0
2 0
Ac (1 ) c P0
W (1 ) Ac z c (4-26)
Pressure as a P 2 0 z
function of y= 1 =f (z) (4-34)
P0 P0
reactor length, z
Pressure Drop in Pipes
Pressure drop along the length of the pipe
dP d 2 fG 2 P dP 2 dP 2 fG 2
G 0 G 0
dL dL D P0 dL PdL D
Integrating with P=P0 at L=0, and assuming that f = constant
0
P02 P 2 P L P
G 2 0 2 f ln 0
2 0 D P
Rearranging, we get
P0 4 fG 2
1 pV p
P 0 P0 Ac D
A B
dX kCA2 0
dW
FA0
(1 X ) 2 1 W 1/ 2
2
kCA0W W
1
v0 2 (4-38)
X
kC W W
1 A0 1
v0 2
Paraffin Aromatic + 3 H2
Spherical reactor
- minimize pressure drop
- inexpensive
- the most economical shape for high
pressure
Coordinate system and variables
used with a spherical reactor
Synthesizing a Chemical Plant
C2H4O(aq)
200 million
9
lb EG/yr
V=197 ft3, X=0.8
absorber
Cat. CH2OH
C2H4O + H2O
CH2OH
Synthesizing a Chemical Plant
rA k AC A C B
Liquid Phase
For liquid-phase reaction with no volume change
Concentration is the preferred variable
aA bB cC dD
b c d
A B C D
a a a
Mole balance for liquid-phase reactions
dC A dC B b
Batch rA rA
dt dt a
v0 (C A0 C A ) v0 (C B 0 C B )
CSTR V V
rA (b / a ) rA
dC A dC B b
PFR v0 rA v0 rA
dV dV a
dC A dC B b
PBR v0 rA v0 rA
dW dW a
Gas Phase
For gas phase reactions
need to be expressed in terms of the molar flow rates
dF j
rj (1-11)
dV y
Fj P T0
C j CT 0
P
T
(3-42)
FT 0
dy - FT
= (4-28, T=To)
dW 2y FTo
Mole balances:
Batch CSTR PFR
dN A F FA dFA
rAV V A0 rA
dt rA dV
dN B F FB dFB
rBV V B0 rB
dt rB dV
dN C
rCV F FC dFC
V C0 rC
dt rC dV
dN D
rDV F FD dFD
rD
V D0
dt rD dV
Algorithm for Gas Phase Reaction
Rate law:
rA k AC A CB
Stoichiometry:
rA r r r
Relative rate of reaction: B C D
a b c d
b c d
rB rA rC rA rD rA
a y a a
FA P T0 FB P T0
Concentration: C A CT 0 C B CT 0
FT P0 T FT P0 T
FC P T0 FD P T0
CC CT 0 C D CT 0
FT P0 T FT P0 T
Total molar flow rate: FT FA FB FC FD
Algorithm for Gas Phase Reaction
Combine:
dFA FA FB dFB b FA FB
k ACT 0 k ACT 0
dV FT FT dV a FT FT
dFC c FA FB dFB d FA FB
k ACT 0 k ACT 0
dV a FT FT dV a FT FT