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Open Hole
3 Collar
Shoe
2 Open Hole
3 Collar
Shoe
3. Inside casing
(between collar and shoe)
2 Open Hole
3 Collar
3
Shoe
Volumes
2670ft
4510ft
3
3
4600ft
Volumes
2670ft
1. (2670ft - 1000ft) x 0.1438 cuft/ft = 240.2 cuft
2
4510ft
3
3
4600ft
Volumes
2670ft
1. (2670ft - 1000ft) x 0.1438 cuft/ft = 240.2 cuft
2
2. (4600ft - 2670ft) x 0.1268 cuft/ft = 244.7 cuft
4510ft
3
3
4600ft
Volumes
2670ft
1. (2670ft - 1000ft) x 0.1438 cuft/ft = 240.2 cuft
2
2. (4600ft - 2670ft) x 0.1268 cuft/ft = 244.7 cuft
4510ft
3
3
3. (4600ft - 4510ft) x 0.2025 cuft/ft = 18.2 cuft
4600ft
Volumes
2670ft
1. (2670ft - 1000ft) x 0.1438 cuft/ft = 240.2 cuft
2
2. (4600ft - 2670ft) x 0.1268 cuft/ft = 244.7 cuft
4510ft
3
3
3. (4600ft - 4510ft) x 0.2025 cuft/ft = 18.2 cuft
4600ft
TOTAL VOLUME = 503.1 CUFT
11 Single Stage Cementing
Excess
Only
Here
YIELD
CEMENT
+
CEMENT
+ WATER =
CEMENT
+ WATER = SLURRY
WHY ?
1 cuft + 0.66 cuft = 1.66 cuft
Pour water
into cement
Same size drum
0.66 of water
Air in pore spaces will
be displaced by water
Normally ........
as you increase the water content the yield
23 Single Stage Cementing
increases
Step C - Cement Calculations
If you know what volume of slurry a sack of
cement [YIELD] produces at a certain weight,
you can calculate the amount of sacks required
when you know a volume.
VOLUME[cuft]
= Sacks
YIELD [cuft/sacks]
Use:
Lead Slurry : Class G + 6% D20 at 13.9 ppg
Tail Slurry Neat : Class G at 15.8 ppg
1.655 cuft/sack
Example: Problem 1 (Continued)
Previous Problem:
Lead volume [1] : 240.2 cuft Tail volume [2 + 3] : 367.05
cuft
+ 18.2 cuft
385.35 cuft
Use:
Lead Slurry : 6% D20 at 13.9 ppg
Tail Slurry Neat : 15.8 ppg
Cement volume Lead:
240.2 cuft = 145.2
sacks
Cement volume Tail:
1.655 cuft/sack
CONVERT TO BBLS
1 HOUR (SAFETY)
Lead Tail
(1) 2900ft x 0.3354 cuft/ft = 972.7 cuft (3) 9800ft - 9300ft x 0.3132 cuft/ft = 156.cuft
(2) 9300ft - 2900ft x 0.3132 = 2004 cuft (4) 40ft x 0.3973 cuft/ft = 15.9 cuft
Excess = 2004 cuft x 0.25 = 501 cuft Excess 156.6 cuft x 0.25 = 39.2 cuft
Total = 3477 cuft Total = 211.7 cuft
Lead Tail
(1) 2900ft x 0.3354 cuft/ft = 972.7 cuft (3) 9800ft - 9300ft x 0.3132 cuft/ft = 156.cuft
(2) 9300ft - 2900ft x 0.3132 = 2004 cuft (4) 40ft x 0.3973 cuft/ft = 15.9 cuft
Excess = 2004 cuft x 0.25 = 501 cuft Excess 156.6 cuft x 0.25 = 39.2 cuft
Total = 3477 cuft Total = 211.7 cuft
• 2. Yield
Handbook 700.013 2.165 cuft/sk (lead)
700.006 1.15 cuft/sk (tail)
52 Single Stage Cementing
Solution - Example 1
3. Cement
Lead : 3477 cuft = 1606 sacks
2.165 cuft/sk
Tail : 211.7 cuft = 184 sacks
1.15 cuft/sk
4. Mix Fluid
Lead : 1606sk x 12.15 gals/sk = 464.5 bbls
42 gal/bbl
Tail : 184sk x 4.97 gals/sk = 21.8 bbls
42 gal/bbl
53 Single Stage Cementing
Solution - Example 1
5. Additives
Lead : D20 : 1606sk x 94lbs/sk x 0.12 =
18116 lbs
D13 : 1606sk x 94lbs/sk x 0.003 = 453
lbs
Tail : D28 : 184sk x 94lbs/sk x 0.0005 = 8.6
lbs
D65 : 184sk x 94lbs/sk x 0.005 = 86
lbs
54 Single Stage Cementing
Solution - Example 1
6. Displacement
9760ft x 0.0708 bbl/ft = 691 bbls
8600'
8.5" OH
2 7", 29 lbs/ft
2 10200'
3 10800' 9" OH
44
3 11507'
5 14230'
6
14300'
3. Mix fluid
Lead : 831sk x 9.76 gal/sk = 193.1 bbls
42 gal/bbl
Tail : 250 sks x 6.15 gals/sk = 36.6 bbls
42 gal/bbl
59 Single Stage Cementing
4. Additives
Solution - Example 2
Lead: D20 : 831 sks x 94 x 0.08 = 6249 lbs
D109 : 831 sks x 0.05 gals/sk = 41.5 gals
D80 : 831 sks x 0.1 gals/sk = 83.1 gals
Total fluid = 124.6 gals
Tail: D66 : 250 sks x 94 x 0.3 = 7050 lbs
D81 : 250 sks x 0.1 gals/sk = 25 gals
D603 : 250 sks x 0.5 gals/sk = 125 gals
Total fluid = 150 gals
5. Mix water
Lead: 193.bbls - 124.6gal = 190.1 bbls
42gal/bbl
Tail: 36.6bbls - 150gal = 33.0 bbls
42gal/bbl
at end of Job
62 Single Stage Cementing
Hydrostatic Pressure Calcs
Tubing Hydrostatic
13 3/8" , 68 lbs/ft
Mud Hydrostatic
– Pmud = 11.5 x 9760 x 0.052 1
– Pmud = 5836 psi
Annular Hydrostatic
Tail Slurry Hydrostatic
– PTail = 15.8 x(9760 - 9300)x 0.052
2900'
– PTail = 378 psi
Lead Slurry Hydrostatic 2 9 5/8", 53.5 lbs/ft
2
– PLead= 12.8 x 9300 x 0.052 12 1/4" OH
– PLead = 6190 psi 9300'
9760'
Differential pressure 3
4 3
– PDiff= Annular Hyd. - Tubing Hyd. 9800'
= (6190 +378) - 5836
– PDiff = 732 psi = Surface pump
pressure
63 Single Stage Cementing
Long String Cement Calcs
Primary Cement Job
– 9 5/8” Csg , 40 lbs/ft
13 3/8" , 77 lbs/ft
– Shoe @ 9980’ - Collar @ Mud @ 11.3 ppg
9900’ 1
– Tail slurry @ 15.8 ppg to 9480’ 2100’ Chemical wash @ 8.4 ppg
– Lead slurry @ 12.8 ppg to
2100’ Lead Slurry @ 12.8 ppg
– Shoe @ 3150’ 3
9900'
Tail Slurry @ 15.8 ppg
4 3
12 1/4” OH - Assume 10% 9980'
Excess.
– Find Lead, Tail and
64 Single Stage Cementing
Displacement Volumes
required.
Long String Cement Calcs -
Solution
Capacities
– Csg/OH Ann = 0.0558 bbls/ft 13 3/8" , 77 lbs/ft
– Csg/Csg Ann = 0.0564 bbls/ft Mud @ 11.3 ppg
1
– 9 5/8” Csg cap (40 #/ft) = 0.0758
bbls/ft 2100’ Chemical wash @ 8.4 ppg
Tail volume = Vol of Shoe track
+ Vol outside csg (with XS)
Lead Slurry @ 12.8 ppg
= 0.0758 x (9980 - 9900)
3150'
+ 0.0558 x (9980 - 9480) x 1.10
= 6.06 + 30.69 = 36.75 = 37 Bbls 2 9 5/8", 40 lbs/ft
= 206.3 cuft 2
12 1/4" OH
Lead volume = Vol in Csg/OH Ann 9480'
(with XS) 9900'
+ Vol in Csg/Csg Ann 3
4 3 Tail Slurry @ 15.8 ppg
9980'
= 0.0558 x (9480 - 3150) x 1.10
+ 0.0564 x (3150 - 2100)
= 388.53 + 59.22 = 447.75
= 448 Bbls
65 Single Stage Cementing
= 2514.04 cuft
Long String Cement Calcs -
Solution
Capacities
– Csg/OH Ann = 0.0558 bbls/ft
– Csg/Csg Ann = 0.0564 bbls/ft 13 3/8" , 77 lbs/ft
– 9 5/8” Csg cap (40 #/ft) = 1 Mud @ 11.3 ppg
0.0758 bbls/ft
2100’
Displacement volume = Csg Vol Chemical wash @ 8.4 ppg
to float
Lead Slurry @ 12.8 ppg
collar
= 0.0758 x 9900 3150'