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Single Stage Calculations

Volumes to be Calculated : Step A


1. Casing in casing
1
Previous
Casing

Open Hole

3 Collar
Shoe

2 Single Stage Cementing


Volumes to be Calculated : Step A
1. Casing in casing 1
Previous
Casing
2. Casing in open hole

2 Open Hole

3 Collar
Shoe

3 Single Stage Cementing


Volumes to be Calculated : Step A
1. Casing in casing 1
Previous
Casing
2. Casing in open hole

3. Inside casing
(between collar and shoe)
2 Open Hole

3 Collar
3
Shoe

4 Single Stage Cementing


Cement Calculations
 Volume of open hole below the casing shoe is
not calculated.
 Cement circulates out of the shoe and up the
annulus.
 Any cement displacing the mud below by gravity
is considered negligible.

5 Single Stage Cementing


Problem 1
Casing : 7” - 32 LB/Ft
Shoe : 4600’
Collar : 4510’
Previous casing : 9 5/8 - 47 LB/Ft
Shoe : 2670’
Open hole : 8.5”
Top of cement : 1000’
Calculate Total Amount of Slurry Required in CuFt
6 Single Stage Cementing
Solution
Capacities

1. Cas-Cas - 0.1438 cuft/ft

2. Cas - OH - 0.1268 cuft/ft 1000ft


1
3. Cas - 0.2025 cuft/ft, 0.0361 bbl/ft

Volumes
2670ft

4510ft
3
3
4600ft

7 Single Stage Cementing


Solution
Capacities

1. Cas-Cas - 0.1438 cuft/ft

2. Cas - OH - 0.1268 cuft/ft 1000ft


1
3. Cas - 0.2025 cuft/ft, 0.0361 bbl/ft

Volumes
2670ft
1. (2670ft - 1000ft) x 0.1438 cuft/ft = 240.2 cuft
2

4510ft
3
3
4600ft

8 Single Stage Cementing


Solution
Capacities

1. Cas-Cas - 0.1438 cuft/ft

2. Cas - OH - 0.1268 cuft/ft 1000ft


1
3. Cas - 0.2025 cuft/ft, 0.0361 bbl/ft

Volumes
2670ft
1. (2670ft - 1000ft) x 0.1438 cuft/ft = 240.2 cuft
2
2. (4600ft - 2670ft) x 0.1268 cuft/ft = 244.7 cuft
4510ft
3
3
4600ft

9 Single Stage Cementing


Solution
Capacities

1. Cas-Cas - 0.1438 cuft/ft

2. Cas - OH - 0.1268 cuft/ft 1000ft


1
3. Cas - 0.2025 cuft/ft, 0.0361 bbl/ft

Volumes
2670ft
1. (2670ft - 1000ft) x 0.1438 cuft/ft = 240.2 cuft
2
2. (4600ft - 2670ft) x 0.1268 cuft/ft = 244.7 cuft
4510ft
3
3
3. (4600ft - 4510ft) x 0.2025 cuft/ft = 18.2 cuft
4600ft

10 Single Stage Cementing


Solution
Capacities

1. Cas-Cas - 0.1438 cuft/ft

2. Cas - OH - 0.1268 cuft/ft 1000ft


1
3. Cas - 0.2025 cuft/ft, 0.0361 bbl/ft

Volumes
2670ft
1. (2670ft - 1000ft) x 0.1438 cuft/ft = 240.2 cuft
2
2. (4600ft - 2670ft) x 0.1268 cuft/ft = 244.7 cuft
4510ft
3
3
3. (4600ft - 4510ft) x 0.2025 cuft/ft = 18.2 cuft
4600ft
TOTAL VOLUME = 503.1 CUFT
11 Single Stage Cementing
Excess

Excess in only calculated on Annular


Volume in THE OPEN HOLE

Only
Here

12 Single Stage Cementing


Example: Problem 1
 OH 50% Excess

 OH volume (2) of the previous problem:


244.7 cuft

 Excess Volume: 244.7 cuft x 50/100 =


122.35 cuft

Total OH Volume: 367.05 cuft

 OR 244.7 cuft x 1.50 = 367.05 cuft


13 Single Stage Cementing
Slurry Yield - Step B

The volume of slurry produced when one sack of cement is


mixed with water is called

YIELD

14 Single Stage Cementing


Slurry Yield - Step B
The volume of slurry produced when one sack of cement is
mixed with water is called
YIELD

CEMENT
+

15 Single Stage Cementing


Slurry Yield - Step B
The volume of slurry produced when one sack of cement is
mixed with water is called
YIELD

CEMENT
+ WATER =

16 Single Stage Cementing


Slurry Yield - Step B
The volume of slurry produced when one sack of cement is
mixed with water is called
YIELD

CEMENT
+ WATER = SLURRY

The unit of slurry yield is cuft/sack

17 Single Stage Cementing


Note:
1 sack of cement = 1 cuft
of 94 lbs

4.97 gals of water = 0.66 cuft

18 Single Stage Cementing


Note:
1 sack of cement = 1 cuft
of 94 lbs

4.97 gals of water = 0.66 cuft

1 cuft + 0.66 cuft = 1.66 cuft

19 Single Stage Cementing


Note:
1 sack of cement = 1 cuft
of 94 lbs But the
Handbook states:

4.97 gals of water = 0.66 cuft 1.15 cuft/sack

WHY ?
1 cuft + 0.66 cuft = 1.66 cuft

20 Single Stage Cementing


Bulk vs Absolute
One drum full
of dry cement
(1 drum = 1 cuft)

Same size drum


0.66 of water

21 Single Stage Cementing


Bulk vs Absolute
One drum full
of dry cement
(1 drum = 1 cuft)

Pour water
into cement
Same size drum
0.66 of water
Air in pore spaces will
be displaced by water

22 Single Stage Cementing


Note
Yield varies with density
Basically, when you change the density you alter
the

Water / Cement ratio


....this changes the yield

Normally ........
as you increase the water content the yield
23 Single Stage Cementing

increases
Step C - Cement Calculations
 If you know what volume of slurry a sack of
cement [YIELD] produces at a certain weight,
you can calculate the amount of sacks required
when you know a volume.

24 Single Stage Cementing


Step C - Cement Calculations
 If you know what volume of slurry a sack of
cement [YIELD] produces at a certain weight,
you can calculate the amount of sacks required
when you know a volume.

VOLUME[cuft]
= Sacks
YIELD [cuft/sacks]

25 Single Stage Cementing


Example: Problem 1 (Continued)
Previous Problem:
Lead volume [1] : 240.2 cuft Tail volume [2 +
3] : 367.05 cuft
+ 18.2 cuft
385.35
cuft

26 Single Stage Cementing


Example: Problem 1 (Continued)
Previous Problem:
Lead volume [1] : 240.2 cuft Tail volume [2 +
3] : 367.05 cuft
+ 18.2 cuft
385.35
cuft

Use:
Lead Slurry : Class G + 6% D20 at 13.9 ppg
Tail Slurry Neat : Class G at 15.8 ppg

Cement volume Lead:


27 Single Stage Cementing
Example: Problem 1 (Continued)
Previous Problem:
Lead volume [1] : 240.2 cuft Tail volume [2 +
3] : 367.05 cuft
+ 18.2 cuft
385.35
cuft
Use:
Lead Slurry : 6% D20 at 13.9 ppg
Tail Slurry Neat : 15.8 ppg
Cement volume
Cement Tail: Lead:
volume
240.2 cuft = 145.2
sacks
28 Single Stage Cementing

1.655 cuft/sack
Example: Problem 1 (Continued)
Previous Problem:
Lead volume [1] : 240.2 cuft Tail volume [2 + 3] : 367.05
cuft
+ 18.2 cuft
385.35 cuft
Use:
Lead Slurry : 6% D20 at 13.9 ppg
Tail Slurry Neat : 15.8 ppg
Cement volume Lead:
240.2 cuft = 145.2
sacks
Cement volume Tail:
1.655 cuft/sack

29 Single Stage Cementing


385.25 cuft = 335.0
sacks
Mix Water - Step D
 If you know the number of sacks then you find
the gal/sk of mix water required and multiply
 Mix Fluid = gal/sack x number of sacks

CONVERT TO BBLS

(Your displacement tanks are in bbls)

30 Single Stage Cementing


Mix Water Quality
 In the laboratory, clean location water is used for
cement test. Test results are only obtainable in
the field when same water (= clean) is used.
 Causes for contamination:
– Dirty rig tanks
– Left over chemicals/mud in lines and pumps
– Dirty displacement tanks

31 Single Stage Cementing


Total Water Available
1. Calculated mix water for cement + 20% safety
+
2. Water (ahead, behind, CW, spacer)
+
20 bbls minimum (priming and washing up)
= TOTAL WATER NEEDED

32 Single Stage Cementing


Example: Problem 1 (Continued)
Lead mix water 145sx x 8.56 gal/sx

33 Single Stage Cementing


Example: Problem 1 (Continued)
Lead mix water 145sx x 8.56 gal/sx = 1241.2
gal = 29.55 bbls
42 gal/bbl

34 Single Stage Cementing


Example: Problem 1 (Continued)
Lead mix water 145sx x 8.56 gal/sx = 1241.2
gal = 29.55 bbls
42 gal/bbl

Tail mix water 335sx x 4.97 ga/sx

35 Single Stage Cementing


Example: Problem 1 (Continued)
Lead mix water 145sx x 8.56 gal/sx = 1241.2
gal = 29.55 bbls
42 gal/bbl

Tail mix water 335sx x 4.97 ga/sx = 1664.95


gal = 39.64 bbls
42 gal/bbl

36 Single Stage Cementing


Example: Problem 1 (Continued)
Lead mix water 145sx x 8.56 gal/sx = 1241.2 gal
= 29.55 bbls
42 gal/bbl

Tail mix water 335sx x 4.97 ga/sx = 1664.95 gal =


39.64 bbls
42 gal/bbl

Total mix water 69.19 bbls


37 Single Stage Cementing
Example: Problem 1 (Continued)
Lead mix water 145sx x 8.56 gal/sx = 1241.2 gal
= 29.55 bbls
42 gal/bbl
Tail mix water 335sx x 4.97 ga/sx = 1664.95 gal =
39.64 bbls
42 gal/bbl
Total mix water 69.19 bbls
20% safety margin : 66.19 bbl x 20/100 = 13.84 bbls

38 Single Stage Cementing


Example: Problem 1 (Continued)
Lead mix water 145sx x 8.56 gal/sx = 1241.2 gal
= 29.55 bbls
42 gal/bbl
Tail mix water 335sx x 4.97 ga/sx = 1664.95 gal =
39.64 bbls
42 gal/bbl
Total mix water 69.19 bbls
20% safety margin : 66.19 bbl x 20/100 = 13.84 bbls
No water ahead, behind, CW, spacer 0 bbls

39 Single Stage Cementing


Example: Problem 1 (Continued)
Lead mix water 145sx x 8.56 gal/sx = 1241.2 gal
= 29.55 bbls
42 gal/bbl
Tail mix water 335sx x 4.97 ga/sx = 1664.95 gal =
39.64 bbls
42 gal/bbl
Total mix water 69.19 bbls
20% safety margin : 66.19 bbl x 20/100 = 13.84 bbls
No water ahead, behind, CW, spacer 0 bbls
Priming, washing up
40 Single Stage Cementing 20 bbls
Example: Problem 1 (Continued)
Lead mix water 145sx x 8.56 gal/sx = 1241.2 gal
= 29.55 bbls
42 gal/bbl
Tail mix water 335sx x 4.97 ga/sx = 1664.95 gal =
39.64 bbls
42 gal/bbl
Total mix water 69.19 bbls
20% safety margin : 66.19 bbl x 20/100 = 13.84 bbls
No water ahead, behind, CW, spacer 0 bbls
Priming, washing up
41 Single Stage Cementing 20 bbls
Total water needed 103 bbls
Additives - Step E
 Solid Additives
 Calculated as a % by weight of dry cement.
– Except: Salt
– Small amounts will not effect calculation
 Liquid Additives
 Calculated as gallons of additives per sack of
bulk cement
 Subtract total amount of liquid additives from
amount of mix fluid to have real amount of mix
42 Single Stage Cementing
water.
Example: Problem 1 (Continued)
Lead 6% Bentonite BWOC (145 sks)
Tail 0.2 gal/sack of Dispersant (335 sks)
Solid Additives
145 sacks x 94 lbs/sack x 6/100 = 817.8 lbs
Liquid Additives
335 sacks x 0.2 gal/sack = 67 gal
Note : Mix water of tail slurry will change
Mix fluid: 335sx x 4.97 gal/sk =1664.95 gal
Mix water = Mix fluid - liquid additives
1664.95 gal - 67 gal = 38.1 bbl
42 gal/bbl
43 Single Stage Cementing
Displacement
 To FLOAT COLLAR unless otherwise stated
Exceptions
1. STAB-IN CEMENTING:
– Displacement to 10-15’ before stab-in shoe
– Check returns - OK - pull out and circulate
2. GUIDE SHOE:
– Displace to 20-30’ before shoe
NEVER OVERDISPLACE
44 Single Stage Cementing
Displacement
 To FLOAT COLLAR unless otherwise stated
Exceptions
1. STAB-IN CEMENTING:
– Displacement to 10-15’ before stab-in shoe
– Check returns - OK - pull out and circulate
2. GUIDE SHOE:
– Displace to 20-30’ before shoe
NEVER OVERDISPLACE
45 Single Stage Cementing
Estimated Job Time - Step G
MIXING TIME
+
DISPLACEMENT TIME
+
10 MINUTES (DROP PLUGS ...)

= ESTIMATION OF JOB TIME

1 HOUR (SAFETY)

= MINIMUM THICKENING TIME


46 Single Stage Cementing
Estimated Job Time - Problem 1
(Continued)
 Mixing time + Displacement time + Plugs mixing time:

Lead 42.8: 4 bpm 10.5 mins 11mins


Tail 68.6 : 8bpm 8.5 mins 9 mins
Displacement: 4510ft x 0.0361 bbl/ft = 162.8 bbl
: 12 bpm 13.6 mins 14 mins
Dropping Plugs 10 mins
Total 44 mins

 To allow a safe margin to do this job we expect at least 1 hr extra for


the cement to be still pumpable after it is put in place.
ie, 1hrs 44 mins

47 Single Stage Cementing


Examples - Example 1
Calculate : Slurry Volumes, Cement Volumes,
Mix Water, Additives, Displacement
Job Time
Well Data: 9 5/8” 53.5 lb/ft casing, shoe at 9800’,
collar at 9760’, OH 12 1/4” + 25% excess,
previous casing 13 3/8” 68 lb/ft at 2900’
Slurries: Lead: 5 bpm 9300’ - surface
Class “G” @ 12.8 ppg
12% BWOC Bentonite
0.3% BWOC D13
Tail: 3 bpm 9800’ - 9300’
Class “G” Neat @ 15.8 ppg
0.05% BWOC D28
0.5% BWOC D65
Displacement: 8 bpm
48 Single Stage Cementing
Examples - Example 1
Calculate : Slurry Volumes, Cement Volumes,
Mix Water, Additives, Displacement
Job Time
13 3/8" , 68 lbs/ft
Well Data: 9 5/8” 53.5 lb/ft casing, shoe at 9800’,
1
collar at 9760’, OH 12 1/4” + 25% excess,
previous casing 13 3/8” 68 lb/ft at 2900’
Sluuries: Lead: 5 bpm 9300’ - surface
Class “G” @ 12.8 ppg 2900'
12% BWOC Bentonite 9 5/8", 53.5 lbs/ft
2
0.3% BWOC D13 2
12 1/4" OH
Tail: 3 bpm 9800’ - 9300’ 9300'
9760'
Class “G” Neat @ 15.8 ppg 3
4 3
0.05% BWOC D28 9800'

0.5% BWOC D65


Displacement: 8 bpm
49 Single Stage Cementing
Solution - Example 1
 Capacities
– CAS/CAS : 0.3354 cuft/ft
– CAS OH : 0.3132 cuft/ft
– CAS : 0.3973 cuft/ft , 0.0708 bbl/ft
 1. Volumes

50 Single Stage Cementing


Solution - Example 1
 Capacities
– CAS/CAS : 0.3354 cuft/ft
– CAS OH : 0.3132 cuft/ft
– CAS : 0.3973 cuft/ft , 0.0708 bbl/ft
 1. Volumes

Lead Tail
(1) 2900ft x 0.3354 cuft/ft = 972.7 cuft (3) 9800ft - 9300ft x 0.3132 cuft/ft = 156.cuft
(2) 9300ft - 2900ft x 0.3132 = 2004 cuft (4) 40ft x 0.3973 cuft/ft = 15.9 cuft

Excess = 2004 cuft x 0.25 = 501 cuft Excess 156.6 cuft x 0.25 = 39.2 cuft
Total = 3477 cuft Total = 211.7 cuft

51 Single Stage Cementing


Solution - Example 1
• Capacities
CAS/CAS :0.3354 CUFT/FT
CAS OH :0.3132 CUFT/FT
CAS : 0.3973 CUFT/FT, 0.0708 BBL/FT
• 1. Volumes

Lead Tail
(1) 2900ft x 0.3354 cuft/ft = 972.7 cuft (3) 9800ft - 9300ft x 0.3132 cuft/ft = 156.cuft
(2) 9300ft - 2900ft x 0.3132 = 2004 cuft (4) 40ft x 0.3973 cuft/ft = 15.9 cuft

Excess = 2004 cuft x 0.25 = 501 cuft Excess 156.6 cuft x 0.25 = 39.2 cuft
Total = 3477 cuft Total = 211.7 cuft

• 2. Yield
Handbook 700.013 2.165 cuft/sk (lead)
700.006 1.15 cuft/sk (tail)
52 Single Stage Cementing
Solution - Example 1
 3. Cement
Lead : 3477 cuft = 1606 sacks
2.165 cuft/sk
Tail : 211.7 cuft = 184 sacks
1.15 cuft/sk
 4. Mix Fluid
Lead : 1606sk x 12.15 gals/sk = 464.5 bbls
42 gal/bbl
Tail : 184sk x 4.97 gals/sk = 21.8 bbls
42 gal/bbl
53 Single Stage Cementing
Solution - Example 1
 5. Additives
Lead : D20 : 1606sk x 94lbs/sk x 0.12 =
18116 lbs
D13 : 1606sk x 94lbs/sk x 0.003 = 453
lbs
Tail : D28 : 184sk x 94lbs/sk x 0.0005 = 8.6
lbs
D65 : 184sk x 94lbs/sk x 0.005 = 86
lbs
54 Single Stage Cementing
Solution - Example 1
 6. Displacement
9760ft x 0.0708 bbl/ft = 691 bbls

 7. Job Thickening Time


Lead 3477 cuft = 124 min
5.6146 cuft/bbl x 5 bpm
Tail : 211.7 cuft = 13 min
5.6146 cuft/bbl x 3 bpm
Displacement: 691 bbls = 86 min
8 bpm
Drop Plugs = 10 min
Safety = 60 min
298 min
Minimum TT is 4 hrs 53 min

55 Single Stage Cementing


Data :
Example 2
Casing : 9 5/8”, 53.5 lbs/ft, 8600’
7”, 29 lbs/ft, 14300’
Float collar - 14230’
Open hole : 8 1/2”
Section from 10200’ - 10800’ : 9”
Cement : Lead : - Top surface @ 7 bpm
- “G” at 13.5 ppg
- 0.05 gals/sk D109
- 0.1 gals/sk D80
- 8% BWOC - D20
Tail : - 250 sacks @ 5 bpm
- Class “G” @ 15.7 ppg
- 30% BWOC D66
- 0.1 gals/sk D81
- 0.5 gals/sk D603
Calculate : Slurry Volume Cement Volume
Mix water Additives
Displacement @ 7 bpm Job Time

56 Single Stage Cementing


Solution - Example 2
9 5/8" , 53.5 lbs/ft
1

8600'
8.5" OH
2 7", 29 lbs/ft
2 10200'
3 10800' 9" OH
44
3 11507'

5 14230'
6
14300'

57 Single Stage Cementing


 Capacities
Solution - Example 2
– CAS/CAS : 0.1301 cuft/ft CAS OH : 0.1268 cuft/ft
– CAS/OHX : 0.1745 cuft/ft CAS : 0.2086 cuft/ft , 0.0371 bbl/ft
 1. Volumes
Tail : Yield is 1.475 cuft/sk
250 sacks
---> 250 x 1.475 = 368.75 cuft
Volume (5) + (6) = 368.75 cuft
(6) = 70 x 0.2086 = 14.6 cuft
(5) = 368.75 - 14.6 = 354.15 cuft
Height in annulus 354.15 cuft = 2793’
0.1268 cuft/ft
14300 - 2793' = 11, 507'
Lead: Surface - 11, 507'
(1) 8600 x 0.1301 = 1118.86 cuft
(2) (10200 - 8600) x 0.1268 = 202.88 cuft
(3) (10800 - 10200) x 0.1745 = 104.70 cuft
(4) (11507 - 10800) x 0.1268 = 89.64 cuft
Total Lead = 1516.1 cu ft

58 Single Stage Cementing


Solution - Example 2
 2. Cement sacks
Lead : Handbook : 13.5 ppg
Class"G"
8% D20
Yield = 1.825 cuft/Sk
1516.1 cuft = 830.7 = 831 sacks
1.825 cuft/sack
Tail : 250 sacks

 3. Mix fluid
Lead : 831sk x 9.76 gal/sk = 193.1 bbls
42 gal/bbl
Tail : 250 sks x 6.15 gals/sk = 36.6 bbls
42 gal/bbl
59 Single Stage Cementing
 4. Additives
Solution - Example 2
Lead: D20 : 831 sks x 94 x 0.08 = 6249 lbs
D109 : 831 sks x 0.05 gals/sk = 41.5 gals
D80 : 831 sks x 0.1 gals/sk = 83.1 gals
Total fluid = 124.6 gals
Tail: D66 : 250 sks x 94 x 0.3 = 7050 lbs
D81 : 250 sks x 0.1 gals/sk = 25 gals
D603 : 250 sks x 0.5 gals/sk = 125 gals
Total fluid = 150 gals

 5. Mix water
Lead: 193.bbls - 124.6gal = 190.1 bbls
42gal/bbl
Tail: 36.6bbls - 150gal = 33.0 bbls
42gal/bbl

60 Single Stage Cementing


Solution - Example 2
 6. Displacement
– 14230ft' x 0.0371 bbl/ft = 527.9 bbl

 7. Job Thickening Time

Lead : 270 bbls : 7 bpm = 38.5 min


Tail : 65.7 bbls : 5 bpm = 13.1 min
Plugs : = 10 min
Displacement 527.9 bbls : 7 bpm = 75 min
Safety Margin : = 60 min

Min TT is 3 hrs 16 min

61 Single Stage Cementing


Job Pressures
 Example No 1
13 3/8" , 68 lbs/ft
 Tail Slurry at 15.8 ppg 1

– Top of Tail at 9300 Ft


– Lead slurry at 12.8 ppg
to surface 2900'

2 9 5/8", 53.5 lbs/ft


 Displace with 11.5 ppg 2
12 1/4" OH
9300'
Mud 9760'
3
4 3
 Find differential pressure 9800'

at end of Job
62 Single Stage Cementing
Hydrostatic Pressure Calcs
Tubing Hydrostatic
13 3/8" , 68 lbs/ft
 Mud Hydrostatic
– Pmud = 11.5 x 9760 x 0.052 1
– Pmud = 5836 psi
Annular Hydrostatic
 Tail Slurry Hydrostatic
– PTail = 15.8 x(9760 - 9300)x 0.052
2900'
– PTail = 378 psi
 Lead Slurry Hydrostatic 2 9 5/8", 53.5 lbs/ft
2
– PLead= 12.8 x 9300 x 0.052 12 1/4" OH
– PLead = 6190 psi 9300'
9760'
 Differential pressure 3
4 3
– PDiff= Annular Hyd. - Tubing Hyd. 9800'
 = (6190 +378) - 5836
– PDiff = 732 psi = Surface pump
pressure
63 Single Stage Cementing
Long String Cement Calcs
 Primary Cement Job
– 9 5/8” Csg , 40 lbs/ft
13 3/8" , 77 lbs/ft
– Shoe @ 9980’ - Collar @ Mud @ 11.3 ppg
9900’ 1

– Tail slurry @ 15.8 ppg to 9480’ 2100’ Chemical wash @ 8.4 ppg
– Lead slurry @ 12.8 ppg to
2100’ Lead Slurry @ 12.8 ppg

– 50 Bbls Chemical Wash 3150'


ahead. 9 5/8", 40 lbs/ft
2
 Previous Casing 2
12 1/4" OH
– 13 3/8“ Csg ,77 lbs/ft 9480'

– Shoe @ 3150’ 3
9900'
Tail Slurry @ 15.8 ppg
4 3
 12 1/4” OH - Assume 10% 9980'
Excess.
– Find Lead, Tail and
64 Single Stage Cementing
Displacement Volumes
required.
Long String Cement Calcs -
Solution
 Capacities
– Csg/OH Ann = 0.0558 bbls/ft 13 3/8" , 77 lbs/ft
– Csg/Csg Ann = 0.0564 bbls/ft Mud @ 11.3 ppg
1
– 9 5/8” Csg cap (40 #/ft) = 0.0758
bbls/ft 2100’ Chemical wash @ 8.4 ppg
 Tail volume = Vol of Shoe track
+ Vol outside csg (with XS)
Lead Slurry @ 12.8 ppg
= 0.0758 x (9980 - 9900)
3150'
+ 0.0558 x (9980 - 9480) x 1.10
= 6.06 + 30.69 = 36.75 = 37 Bbls 2 9 5/8", 40 lbs/ft
= 206.3 cuft 2
12 1/4" OH
 Lead volume = Vol in Csg/OH Ann 9480'
(with XS) 9900'
+ Vol in Csg/Csg Ann 3
4 3 Tail Slurry @ 15.8 ppg
9980'
= 0.0558 x (9480 - 3150) x 1.10
+ 0.0564 x (3150 - 2100)
= 388.53 + 59.22 = 447.75
= 448 Bbls
65 Single Stage Cementing
= 2514.04 cuft
Long String Cement Calcs -
Solution
 Capacities
– Csg/OH Ann = 0.0558 bbls/ft
– Csg/Csg Ann = 0.0564 bbls/ft 13 3/8" , 77 lbs/ft
– 9 5/8” Csg cap (40 #/ft) = 1 Mud @ 11.3 ppg

0.0758 bbls/ft
2100’
 Displacement volume = Csg Vol Chemical wash @ 8.4 ppg
to float
Lead Slurry @ 12.8 ppg
collar
= 0.0758 x 9900 3150'

= 750 Bbls 2 9 5/8", 40 lbs/ft


 Differential pressure at end of Job 2
12 1/4" OH
: 9480'

= Hydrostatic of Lead and tail 3


9900'
4 3 Tail Slurry @ 15.8 ppg
cement columns + Hydrostatic of 9980'
wash + Hydrostatic of remaining
mud in annulus LESS Hydrostatic
of displacing fluid + Hydrostatic of
66 Single Stage Cementing
Tail cement in shoe joint
Long String Cement Calcs -
Solution
 Capacities
– Csg/OH Ann = 0.0558 bbls/ft 13 3/8" , 77 lbs/ft
– Csg/Csg Ann = 0.0564 bbls/ft Mud @ 11.3 ppg
1
– 9 5/8” Csg cap (40 #/ft) =
0.0758 bbls/ft 2100’ Chemical wash @ 8.4 ppg
 Height of Chemical wash in
Csg/Csg Ann Lead Slurry @ 12.8 ppg
= 50 / 0.0564 3150'
= 886 ft
9 5/8", 40 lbs/ft
Height of Tail = 9980 - 9480 = 2
2
500 ft 12 1/4" OH
9480'
Height of Lead = 9480 - 2100 =
9900'
7380 ft 3 3 Tail Slurry @ 15.8 ppg
4
Height of Chem Wash = 886 ft 9980'
 Remainder is Mud behind casing
= 9900 - (420 + 7380 + 886)
= 1214
67 Single Stage ft
Cementing
Long String Cement Calcs -
Solution
 Annulus hydrostatic is total of Cement
slurries + Chem Wash + Mud :
= 15.8 x 500 x 0.052 ( =Tail slurry) 13 3/8" , 77 lbs/ft
+ 12.8 x 7380 x 0.052 ( = Lead slurry) 1 Mud @ 11.3 ppg
+ 8.4 x 886 x 0.052 (= Chem Wash)
+ 11.3 x 1214 x 0.052 ( Mud in Ann) 2100’ Chemical wash @ 8.4 ppg
= 410 + 4912 + 387 + 713
= 6423 psi
Lead Slurry @ 12.8 ppg
 Hydrostatic inside casing :
= 11.3 x 9900 x 0.052 (=Mud, disp.) 3150'
+ 15.8 x 80 x 0.052 (=Tail slurry)
2 9 5/8", 40 lbs/ft
= 5817 + 65.7 = 5883 psi
2
 Differential pressure at float collar : 12 1/4" OH
= psi outside csg - psi inside csg 9480'
= 6423 - 5883 9900'
= 540 psi 3
4 3 Tail Slurry @ 15.8 ppg
9980'

68 Single Stage Cementing

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