Design of belt

and bearings
150070019
150070044
150070045
150070047
Part selected
Flour mill:
V-belt is used in the used flour mill.

Bearing used is of 6206 series one

Flour mill pic
Explanation of machine

▪ A mill is a device that breaks solid materials into

smaller pieces by grinding, crushing, or cutting.
Such comminution is an important unit operation in
many processes.

▪ V-belt:
▪ V belts (also style V-belts, vee belts, or, less commonly,
wedge rope) solved the slippage and alignment
problem. It is now the basic belt for power
transmission. They provide the best combination of
traction, speed of movement, load of the bearings, and
long service life.
Noted values:

▪ V-belt:
Pulley diameter(big): 30 cms
Pulley diameter(small): 8cms
Thickness: 3mm
Belt length: 2 meters
Centre distance : 60cms
▪ Bearing values:

bearing model number : 6206

bearing diameter : 8cms
Speed of bearing: 800-900 rpm
Life of bearing: 2-5 years ( based on the use)
Companies that produce
bearingsin India

▪ ABC bearings
▪ NRB bearings
▪ SRF bearings
▪ Timken bearings
▪ Menon bearings
▪ Austin Engg
▪ SNL bearings
Companies that produce V-
belts

▪ Volga Transmissions Pvt.

▪ Fenner (India) Limited
▪ V-Belt Supply
▪ Vinko Auto Industries Ltd.
▪ Goodyear India
Calculations for V-belt:

V-belt Model no.54

Bearing number = 6206
Pulley diameter (Big) = 30 cms
(Small) = 8 cms
thickness = 3mm
Bearing dia= 8 cms
Belt length= 2 m
Centre distance = 60 cm
▪ V-Belt
𝑇1
= 𝑒 µɵ𝑐𝑜𝑠𝑒𝑐β
𝑇2
x= 60 cms = 0.6 m
given dia of pulley = 30 cms
= 300 mm
select cross section symbol = D
and diameter dmin = 355 mm
dmax = 425 mm
 425+355
Dia of pulley =
2
= 390 mm
390
Dia of smaller pulley = = 104 mm
3.75
Power for (kw) D = 22-150 kw
π(𝐷+𝑑) (𝐷−𝑑)^2
Length of Belt = 2x+ +
2 4𝑥
π(390+140) (390−104)^2
= 2*600+ +
2 4∗600
= 2010.055mm
= 2 meters
▪ Substitute 2 m length in the above formula and
recalculate x
▪ After recalculating we’ll get x = 599.975 mm
▪ For floor mill heavy duty f(alpha) = 1.6
−1 𝐷−𝑑
▪ Arc of contact = 180 – 2𝑠𝑖𝑛
2𝑥

= 152.423
𝐹𝑑 = 0.82 (for 151)
Bearing calculations

▪ Bearing no: 6204

For 6204 d=30mm
D=62mm
C(static)=1000 kgf
C(dynamic)=1530 kgf
speed(max)=13000rpm
static load rating= 11200 N
Dynamic load rating= 20.3 KN
6206 (2-light 6-deep groove ball bearing)
life = 4 years
60∗𝑛∗𝐿ℎ
L10=
10^6
Life Lh = 4*365*24
= 35040 hrs of service
60∗𝑛∗𝐿ℎ
L10=
10^6
60∗35040∗900
= = 1892.16 mil of revolutions
10^6
 𝐶
L10 = ( )^3
𝑝
15300
1892.16= ( )^3
𝑝

p= 1237.006 N
= 1.23 KN - Load
Thank you