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Hydraulic Pumps and Motors

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018


IMTHP008-GPE
Objectives

Upon finishing the course, the participants will be able to:


• Identify and understand each of the elements that make up the
hydraulic pumps and motors.
• Diagnose possible faults in hydraulic pumps and motors.

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 2


IMTHP008-GPE
Contents
Class 1
Hydraulic pumps
Pump classification and operating principles
Hydrodynamic pumps
Hydrostatic pumps
vane pumps

Class 2
Hydraulic pumps
Hydrostatic pumps
Piston pumps
Rotating gear pumps
Lobe pumps
Screw pumps

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 3


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Contents
Class 3

Hydraulic pump arrangements and tips


Two-step pump arrangements
Combination pump arrangements
Variable volume from a rotating gear pump
High pressure and low volume
Cavitation phenomena

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 4


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Contents
Class 4

Hydraulic motors
Motor operation principles
Motor characteristics
Hydraulic motor classification

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Hydraulic Pumps

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What is a hydraulic pump?

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Hydraulic Pumps
Pump classification and operating principles

A machine that works to keep a fluid in motion or cause its


displacement or flow.

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 8


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Hydraulic Pumps
Pump classification and operating principles
These are evaluated by:

Amount of fluid pumped per unit of time (flow)

Increase in pressure

Power

Yield

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Hydraulic Pumps
Pump classification and operating principles

Pump Energy converter

Mechanical energy

Kinetic energy

Fluid pressure and speed

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Hydraulic Pumps
Pump classification and operating principles
Hydrostatic These handle different liquids at low
pumps pressures.
or non-positive The outgoing flow decreases as the
displacement system pressure increases.
(variable flow)

These are used in hydraulic power


pumps.
Hydrostatic Due to their internal construction (tight
or positive mechanical tolerance), they permit a
displacement constant outbound flow. The flow is
pumps independent of the pressure generated
(constant flow) in the circuit, as long as it is kept within
the specified limits.

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 11


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What are hydrodynamic and
hydrostatic pumps used for at
the Plant?

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 12


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Hydraulic Pumps
Pump classification and operating principles

housing Plate with


vane Input openings
opening

Output
Rotor opening

Hydraulic pump shaft


symbol

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 13


IMTHP008-GPE
Hydraulic Pumps
Pump classification and operating principles

ROTATING Hydrostatic Hydrodynamic

Centrifugal

Balanced
vanes
Unbalanced

Axial

Pistons Radial

Bent shaft

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 14


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Hydraulic Pumps
Pump classification and operating principles

ROTATING Hydrostatic Hydrodynamic

With internal and external


gears

Lobes

Screws

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Hydraulic Pumps
Pump classification and operating principles
Fundamental pump requirements

Operational possibilities at high pressures.

Constant outgoing flow with varied output pressure.

The possibility of modifying the flow according to


equipment’s operating conditions.

Durability.

High, stable performance over time.

Quiet operation.

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 16


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Individual Activity

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 17


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Activity
Please indicate if the following statements are true or false:

1 Pumps transform kinetic energy into mechanical energy. ?


F

With Hydrodynamic pumps, the outgoing flow decreases


2 with an increase in system pressure. ?
T

Due to the internal construction of Hydrostatic Pumps,


3 the output flow increases with an increase in system ?
F
pressure.

One of the main requirements for a pump to operate


4 properly is a tolerance to high pressures in the ?
T
hydraulic system.

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 18


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Hydraulic Pumps
Hydrodynamic Pumps
These transfer fluids in situations where the only resistance
encountered is that created by the weight and friction of the fluid itself.

Main tools

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 19


IMTHP008-GPE
Hydraulic Pumps
Hydrodynamic Pumps
Horizontal hydrodynamic pump parts

Output

Pump body Main tools

Motor force Driver

Suction

Bolt
Drive
blades Diffuser

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 20


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Hydraulic Pumps
Hydrodynamic Pumps
Horizontal hydrodynamic pump parts

Main tools

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 21


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Hydraulic Pumps
Hydrodynamic Pumps
Vertical hydrodynamic pump parts

shaft type (Propellant)

Pump Body Main tools

Propellant

The axial flow


is created by the
rotating propellant

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 22


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Hydraulic Pumps
Hydrodynamic Pumps
Centrifugal pump

It passes the supplied energy into


the liquid being pumped

The energy
manifests itself as:

Energy in the Energy in the form A combination of


form of speed of pressure these

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 23


IMTHP008-GPE
Hydraulic Pumps
Hydrodynamic Pumps
Centrifugal pump

Rotation
Radial Open drive
component
of the flow Blades

Actual flow
direction

Tangential flow
Closed drive
component

Blades

Impeller
A combination of
these

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Group activities

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 25


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Activity
Complete the phrases using the words supplied in the box.

PRESSURE HYDROSTATIC IMPELLER TEMPERATURE


AXIAL BLADE RESISTANCE DRIVE HYDRODYNAMIC
DIFFUSER PROPELLANT FLOW SPEED

1) The hydrodynamic
? pumps are used to transfer fluids in situations where the
only is that created by the weight and friction of the fluid itself.
?
resistance
2) Two of the main parts of a non-positive horizontal displacement pump are the
and the .
?
driver ?
diffuser

3) A fundamental part of the vertical hydrodynamic pump is the .


?
propellant

4) In a centrifugal pump, the energy that is in a liquid manifests itself as


energy or energy or a combination of
these ?
speed
two. ?
pressure

5) The ?
impeller is the rotating element in a centrifugal pump

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 26


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Activity
Indicate the location of two centrifugal hydraulic pumps that are
used in Tenaris plants.

PUMP LOCATION

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Any questions?

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Hydraulic Pumps
Hydrostatic Pumps

These pumps supply a specific quantity of fluid during


each course, revolution or cycle.

Their output is
They are ideal for
independent of the
transmitting power.
discharge pressure.

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Hydraulic Pumps
Hydrostatic Pumps

Pump flow capacity:

Formula Displacement x Revolutions/Time

The flow is Gallons per minute (GPM) or liters per minute (LPM)
expressed in:

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Hydraulic Pumps
Hydrostatic Pumps
Pump displacement

Formula Volume X the number of chambers/Revolution

Displacement can Cubic inches per revolution, cubic meters per


be expressed in: revolution

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 31


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Hydraulic Pumps
Hydrostatic Pumps
A pump supplies an equal amount of
Theoretical discharge flow fluid in each displacement in each
cycle or revolution.

Internal losses
(leaks, losses due to friction)

Actual discharge flow


decreases due to

Displacements
(actual discharge flow)

Formula Volumetric efficiency = Actual discharge/ Theoretic


discharge

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 32


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Individual activity

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 33


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Activity
Complete the formulas as appropriate:

Flow = Displacement X Revolution


? /Time

Displacement = Volume
? X the number of Chambers
? /Revolution

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 34


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Hydraulic Pumps
Hydrostatic Pumps

• GEARS
ROTATING
• VANES
PUMPS
HOUSING • CAMS
• SEGMENTS
• SCREWS

These contain the fluid and push it through the housing.

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 35


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Hydraulic Pumps
Hydrostatic Pumps
Balanced vane pumps
vane pumps Variable volume vane pumps

Axial
Piston pumps Radial

Bent shaft
ROTATING
PUMPS Rotating pumps with external
gears
Rotating pumps
with gears Rotating pumps with internal
gears

Lobe pumps

Screw pumps

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Hydraulic Pumps
Vane Pumps

Hydraulic fluid
input and output
vanes ports
Eccentric
ring

vane

Rotor

housing Caps
shaft

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 37


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Hydraulic Pumps
Vane Pumps

Increasing Decreasing
volume volume

NOTE: the housing does not spin

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IMTHP008-GPE
Hydraulic Pumps
Vane Pumps

Eccentricity

Sliding section

Output

Maximum volume
adjustment screw

Intake

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IMTHP008-GPE
Hydraulic Pumps
Vane Pumps
Balanced design

Loaded side of
Input Output the shaft Pressure

Unbalanced Unbalanced

cam ring

Pressure
Input opening
Balanced shaft
Output
opening

Balanced Balanced

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Hydraulic Pumps
Vane Pumps
Cartridge kit
Plate with cam ring
openings

vane
Input
opening

Output opening
Rotor
Plate with
Plate with openings
openings
Output
opening cam ring

Input
opening

Output Input opening


opening

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 41


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Hydraulic Pumps
Vane Pumps

Advantages of a cartridge kit:

• It facilitates pump offset.


• It is easily replaced.
• It allows for varying the volume.

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Individual activity

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 43


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Activity
Please indicate if the following statements are true or false:

In a vane pump, when the vanes come in contact with


1 the housing, a seal forms between the housing and the ?
T
ends of the vanes.

2 The different pressures that affect pumps are constant. ?


F

3 Using a cartridge kit makes pump offset easier. ?


T

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 44


IMTHP008-GPE
Hydraulic Pumps
Vane Pumps
Loading the vane

The greatest amount of force


develops at this point

cam ring

Rotor
vane

System
pressure

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 45


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Hydraulic Pumps
Vane Pumps
Steps to take in order to avoid overloading the vanes

The force and seal are generated at


this point

cam ring

vane with beveled


edge

Unbalanced
Rotor surface

System pressure

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 46


IMTHP008-GPE
Hydraulic Pumps
Vane Pumps
Construction of vanes in high-pressure pumps

Double vanes

Spring-loaded vanes

Peg vanes

Angled vanes

Internal vanes

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 47


IMTHP008-GPE
Hydraulic Pumps
Vane Pumps
Double vane

System pressure
cam ring

Bevel
Rotor

Pressure
System pressure

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 48


IMTHP008-GPE
Hydraulic Pumps
Vane Pumps
Spring-loaded vane

System pressure

cam ring

vane
Rotor

Spring
System pressure

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Hydraulic Pumps
Vane Pumps
Peg vane
vane

Peg

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IMTHP008-GPE
Hydraulic Pumps
Vane Pumps
Angled vane
vane

cam ring System pressure

Rotor

System pressure

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Hydraulic Pumps
Vane Pumps
Internal vane

vane

Internal vane

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 52


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Group activity

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 53


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Activity
Match the vane type with its corresponding characteristics and/or
principal functions.

TYPE OF vane CHARACTERISTICS AND/OR PRINCIPAL


CONSTRUCTION FUNCTIONS

Each vane is essentially completely balanced, forming an


Double vane ?
ideal seal.

A small vane within a larger one makes the system pressure


Internal vane ?
act on the small vane surface, resulting in a lighter load on it.

The pressure acts upon the lower part of the peg, which
Peg vane
?
pushes the vane against the cam ring.

The spring pressure on the lower part of the vane is what


Spring-loaded vane
?
loads the vane.

vane angled off the Place the vane at an angle to the rotor. This results in a light
rotor ?
vane load, without the need to use any other mechanical
device.

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 54


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Hydraulic Pumps
Vane Pumps
SINGLE PUMPS
Output Input

Cartridge Kit

General view of a
single Pump

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IMTHP008-GPE
Hydraulic Pumps
Vane Pumps
DOUBLE PUMPS
Input
Output Output

Cartridge Kit

General view of a
Double Pump
Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 56
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Hydraulic Pumps
Vane Pumps
Variable Volume
• These are unbalanced pumps.

• The housing units are circular.

• The cam ring should be free to move


about.

• The pumping mechanism is not a


cartridge kit.

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 57


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Hydraulic Pumps
Vane Pumps
Variable Volume

cam ring

vane

Rotor

Screw Drive
adjustment bearings

Note: The plate with openings is not shown.

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 58


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Hydraulic Pumps
Vane Pumps
Variable volume vane pump operations

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 59


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Hydraulic Pumps
Vane Pumps
Variable volume
vane pump
with pressure compensation Drainage

Spring adjustment

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 60


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Hydraulic Pumps
Vane Pumps
Drainage of variable volume vane pumps
with pressure compensation

Flow -
l/min

Compensation adjustment

Pressure – Kg/cm2

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 61


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Individual activity

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 62


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Activity
Please indicate if the following statements are true (T) or false (F).

The best way to vary the volume of a vane pump is to


1 vary the prime mover's speed. ?
F

The variable volume vane pump cam rings are circular


2 and do not have a cam shape, although they are still ?
T
referred to as cam rings.

All of the variable volume pump cases with pressure


3
compensation have drains leading out of them. ?
T

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Final group activity:
The Pump Maze

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Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 65
IMTHP008-GPE
End of presentation
(Questions)

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Hydraulic Pumps and Motors

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 67


IMTHP008-GPE
Objectives

Upon finishing the course, the participants will be able to:


• Identify and understand each of the elements that make up the
hydraulic pumps and motors.
• Diagnose possible faults in hydraulic pumps and motors.

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 68


IMTHP008-GPE
Contents
Class 1
Hydraulic pumps
Pump classification and operating principles
Hydrodynamic pumps
Hydrostatic pumps
vane pumps

Class 2
Hydraulic pumps
Hydrostatic pumps
Piston pumps
Rotating gear pumps
Lobe pumps
Screw pumps

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 69


IMTHP008-GPE
Contents
Class 3

Hydraulic pump arrangements and tips


Two-step pump arrangements
Combination pump arrangements
Variable volume from a rotating gear pump
High pressure and low volume
Cavitation phenomena

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 70


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Contents
Class 4

Hydraulic motors
Motor operation principles
Motor characteristics
Hydraulic motor classification

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Hydraulic Pumps

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Hydraulic Pumps
Piston Pump

Piston

Connecting
rod
Pin

Connecting
rod
Crankshaft
Pin
Piston

Crankshaft

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 73


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Hydraulic Pumps
Piston Pump
Parts of a piston pump

swash plate Piston


shoe Piston Base
plate

Plate with
slots

Input
slot

Base plate
polarizing spring Cylinder body Internal piston bore Input
slot

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 74


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Hydraulic Pumps
Piston Pump
Piston pump advantages and disadvantages

Advantages: Disadvantages:

• Sensitive to contaminated
• Greater efficiency than liquids.
other types. • Vibrating flow.
• Resistance to elevated • Cannot be used with
pressures. an electric motor or
internal combustion
engine.

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 75


IMTHP008-GPE
Hydraulic Pumps
Piston Pump
Theoretical operations of a piston pump

swash
plate

Piston shoe
Piston

Cylinder
body

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Hydraulic Pumps
Piston Pump

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 77


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Hydraulic Pumps
Piston Pump
Practical operations of a piston pump

Opening

Cylinders
Base
swash plate
Plate with openings

shaft

Opening Pistons Piston


shoe

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Hydraulic Pumps
Piston Pump
Classification

Piston pumps

Bent axis:
Axial: Radial: Pistons are not
Pistons parallel to Pistons parallel to the in-
themselves and perpendicular to put shaft; they
to the shaft. the shaft. are set at an
angle.

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 79


IMTHP008-GPE
Hydraulic Pumps
Piston Pump
Axial piston pump

Spring
Piston Piston
shoe

swash plate Plates with openings


through which the fluid
passes

Base plate

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 80


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Hydraulic Pumps
Piston Pump
Subtypes of axial piston pumps

Axial piston pumps

Axial piston
Variable volume
pumps with Over-center
axial piston
pressure axial piston
pumps
compensation pumps

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 81


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Hydraulic Pumps
Piston Pump
Subtypes of axial piston pumps:
Variable volume axial piston pump

With a smaller The piston course is smaller


angle on the swash within the cylinder body. As
plate such, it pumps less fluid.

With a larger angle The piston course is larger


on the swash plate within the cylinder body.
Therefore, it pumps more
fluid.

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 82


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Hydraulic Pumps
Piston Pump
Subtypes of axial piston pumps:
Variable volume axial piston pump

Shaft

SMALL SMALL SMALL


DISPLACEMENT DISPLACEMENT DISPLACEMENT

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 83


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Hydraulic Pumps
Piston Pump
Subtypes of axial piston pumps:
Axial piston pump with pressure compensation

The system
pressure is received
Mechanical at this point
limit
Spring Piston
compensator
Drainage

TOTAL FLOW NO FLOW

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Hydraulic Pumps
Piston Pump
Subtypes of axial piston pumps:
Over-center axial piston pump

Slot B

Output
Input
Angle of the swash
Slot A plate flow

Slot B
Slot B
Input
Centered swash
No plate Angle of the swash
flow Output
plate flow
Slot A
Slot A

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Hydraulic Pumps
Piston Pump
Radial piston pump

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Hydraulic Pumps
Piston Pump
Radial piston pump operations

Casing
Valve block

Cylinder body

Output

Input

Piston shoe

Piston

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Hydraulic Pumps
Piston Pump
Bent shaft piston pump

Linkage
shaft

Cylinder
Flange
body

Plate with
openings

Piston

Piston movement

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Individual activity

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 89


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Activity
Please indicate if the following statements are true (T) or false (F).

1 All piston pumps are hydrodynamic. ?


F

The piston pump mechanism consists of a group of pistons


2 and cylinders taking liquid in, while another group pushes it ?
T
out.

Piston pumps are capable of higher pressures than gear or


3
vane pumps. ?
T

Piston pumps are classified as axial, radial or bent shaft; this


4 varies according to the arrangement of the pistons in ?
T
relation to the driving shaft.

5 In a radial piston pump, the pistons face inward. ?


F

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Any questions?

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Hydraulic Pumps
Rotating Gear Pump

Rotating pumps with gears

Rotating pumps with Rotating pumps with


external gears internal gears

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Hydraulic Pumps
Rotating Gear Pump
Rotating pump with external gears

Casing Operating
gear

Input Output
Input Output

The gear's The gear's shaft connected to the


teeth teeth become Internal drive generator
disengage engaged gear

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Hydraulic Pumps
Rotating Gear Pump
External gear pump operations

Output

Drive
gear

Input

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Hydraulic Pumps
Rotating Gear Pump
Types of gears found in these pumps

HELICAL DOUBLE HELICAL CYLINDRICAL


GEAR GEAR GEAR

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Hydraulic Pumps
Rotating Gear Pump
Rotating pump with internal gears

Internal drive gear

External operating
gear

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 96


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Hydraulic Pumps
Rotating Gear Pump
Rotating gear pump functions

INCREASING DECREASING
VOLUME VOLUME

Effective
seal

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 97


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Hydraulic Pumps
Rotating Gear Pump
Variable volume in a rotating gear pump

• Replacement of original gears with different sized gears


• Variation in the prime mover's speed
• Utilization of an electric variable speed motor

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Individual activity

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 99


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Activity
Please indicate if the following statements are true (T) or false (F).

The pumping mechanism of a rotating gear pump is made


up of two gears: one is the drive gear, which is attached to
1
the shaft that is connected to a generator, and the other is ?T
the operating shaft.

2 Most external gear pumps use a balanced design. ?F

An internal gear pump has one internal and one external


3 gear, both with the same number of teeth. ?F

Rotating gear pumps, whether internal or external, do not


4
change their displacement while operating. ?T

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 100


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Hydraulic Pumps
Lobe Pumps

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 101


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Hydraulic Pumps
Lobe Pumps
Lobe pump operations

Lobes
shaft

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Hydraulic Pumps
Screw Pumps
Parts of a screw pump

SINGLE SCREW DOUBLE SCREW TRIPLE SCREW


PUMPS PUMPS PUMPS

Output
Input
Output Input

Input Output

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Group activities

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 104


IMTHP008-GPE
Activity
Complete the following chart with the piston pump classifications.

PISTON PUMPS

Differences in the placement of the pistons in relation to the


drive shaft.

A ?
Axial

R ?
Radial

B Bent?shaft

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Activity
Match each pump type with its characteristics and/or functions.

Lobe pump Screw pump

The flow passes through and along the screw threads. ?


SCREW PUMP

The rotors are both motorized and are synchronized by internal


gears. ?
LOBE PUMP

It features a spiral rotor that spins eccentrically in a stator with an


internal impeller. ?
SCREW PUMP

It features two rotors and two, three, four or more lobes for each
rotor. ?
LOBE PUMP

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Final group activity:
Pump Twister

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End of presentation
(Questions)

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Hydraulic Pumps and Motors

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 110


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Objectives

Upon finishing the course, the participants will be able to:


• Identify and understand each of the elements that make up the
hydraulic pumps and motors.
• Diagnose possible faults in hydraulic pumps and motors.

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 111


IMTHP008-GPE
Contents
Class 1
Hydraulic pumps
Pump classification and operating principles
Hydrodynamic pumps
Hydrostatic pumps
vane pumps

Class 2
Hydraulic pumps
Hydrostatic pumps
Piston pumps
Rotating gear pumps
Lobe pumps
Screw pumps

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 112


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Contents
Class 3

Hydraulic pump arrangements and tips


Two-step pump arrangements
Combination pump arrangements
Variable volume from a rotating gear pump
High pressure and low volume
Cavitation phenomena

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Contents
Class 4

Hydraulic motors
Motor operation principles
Motor characteristics
Hydraulic motor classification

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Pump Arrangements and Tips

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What is a two-step
pump?

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Pump Arrangements and Tips
Two-Step Pump Arrangements
Two-step pump operations

The two cartridges work as a series and the operating


pressure is equally divided between them with a
dividing valve.

Two pistons in the dividing valve sense the pressure


in the pump output and in the chamber between the
two pumping units.

The piston exposed to the discharge pressure has


half of the area as the piston acted upon by the
intermediate pressure.

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Pump Arrangements and Tips
Two-Step Pump Arrangements
Two-step pump operations

Output

Intermediate pressure
(output from the first step)

Step 2 Input Step 1

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What are
combination pumps?

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Pump Arrangements and Tips
Combination Pump Arrangements
Combination pump operations

Output 2

Output 1

Input

Tank
All of the components on the dotted line are
contained in a single casing unit.

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Group activities

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Activity
Match the first half of these sentences with their corresponding second
halves.

1. Two-step and/or 4. are used when the system requires working with
combination pumps work 1. in equal parts through a dividing valve.
high pressures.

2. A two-step pump
works like a single 2.but
3. which
with carry outpressure
twice the relief and discharge functions.
capacity.
pump

3. In a two-step pump, the


operating pressure is
divided between the two 1.3.inbut
equal
withparts
twicethrough
the pressure
a dividing
capacity.
valve.
cartridges

4. Combination
4. are used when the system requires working with
pumps contain 2. which carry out relief and discharge functions.
high pressures.
integrated valves

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IMTHP008-GPE
Activity
Note the plant sectors where you carry out your activities that use
combination and/or two-step pumps, and provide a summary of the
functions they perform in each case.

PLANT SECTOR PUMP FUNCTION

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How can the discharge
volume of a rotating gear pump
be varied?

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Pump Arrangements and Tips
Variable Volume from a Rotating Gear Pump

Discharge volume
variation in a Replacement of original gears
rotating gear with different sized gears
pump

RPM variation:
• Speed of the energy
generator
• Variable speed electric
motor

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Individual activity

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Activity
Indicate which of the following statements are correct.
The output flow of a rotating gear pump can vary by:

1 Replacing the original gears with gears of the same size. ?

2 Varying the gear's RPM. ?


X

Varying the dimensions of the gear while it is spinning.


3 ?

4 Varying the prime mover's speed. ?


X

5 Using a hose connected to the input. ?


X

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Pump Arrangements and Tips
High Pressure and Low Volume

Discharge pressure over


the adjustment of the
discharge valve

Input power

Opening at 150 psi


Adjustment of the below the adjustment of
discharge valve the relief valve

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Pump Arrangements and Tips
Cavitation Phenomena

Cavitation

The bubble The bubble


formation implosion
process process

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Pump Arrangements and Tips
Cavitation Phenomena

The cavities caused


by the bubbles'
collapse

Result in:

Reduction of the useful


Component
life of the pump or
wear
impeller

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Pump Arrangements and Tips
Cavitation Phenomena
Stages in the cavitation process

BEGINNING OF THE
INITIAL BUBBLE BUBBLE‘S COLLAPSE

MICRO SPLASH METAL IMPACT AND


FORMATION EXTRUSION

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Group activity

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Activity
Indicate if the following conditions are a cause or
consequence of the cavitation process.

PHENOMENA CAUSE CONSEQUENCE

1 Erosion or pitting. ? ?
X

2 Noise and vibrations. ? ?


X

3 Formation of bubbles within the liquid. ?


X ?

4 Hydrodynamic property alterations. ? ?


X

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PHENOMENA CAUSE CONSEQUENCE

Decrease in the pressure in the


5 system. ?
X ?
6 Increase in temperature. ?
X ?
Friction and turbulence within the
7
liquid. ? ?
X

Performance losses in the hydraulic


8 components and/or reduction of ? ?
X
their useful life.

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Pump Arrangements and Tips
Cavitation Phenomena

1 Reduction of the pumping capacity

Fluctuations in the flow

Pumping in intermittent
spurts

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Pump Arrangements and Tips
Cavitation Phenomena

2 Vibration and abnormal noise

Deep and steady


knocking

Sharp and
erratic crackling

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Pump Arrangements and Tips
Cavitation Phenomena

3 Damage to the Components: erosion or cavities

Cracks Small (micrometric) material


or pits deformations.

Erosion or
pittings Damage caused by the collapse
(pitting) of the bubbles.

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Pump Arrangements and Tips
Cavitation Phenomena
4 Mechanical deformations

Twisting and deflection of the axes.

Bearing and bolt damage due to radial vibration.

Damage to the thrust bearing due to axial movement.

Damage to the drive blade fixing nut, when used.

Damage to the seals.

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Pump Arrangements and Tips
Cavitation Phenomena
4 Mechanical deformations

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 139


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Pump Arrangements and Tips
Cavitation Phenomena

5 Air aspiration.

Vibration.

Flow reduction or blocking.

Flow decrease.

Erratic operation.

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Group activity

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Activity
Match the cavitation phenomena with their results.

Phenomena associated
Consequences or effects
with cavitation

1.Twisting and deflection of the axes, damage to


1. Reduction of the 3. The pump can drown and lose its suction,
bearings and bolts due to radial vibration and
pumping capacity. with a total reduction of the flow.
damage to the seals.

2.Cavities or pits (very small deformations)


2. Vibration and abnormal 4. Seal and/or bearing faults.
on the surfaces of impellers and/or diffusers.
noise.

2.Cavities or pits (very small deformations)


3. Erosion or pitting. 3.The pump can drown and lose its suction,
on the surfaces of
with a total reduction of the flow.
impellers and/or diffusers.

1.Twisting and deflection of the shaft, damage to


4. Mechanical
4.Seal
bearings
and/or
and bearing
bolts duefaults.
to radial vibration and
deformities.
damage to the seals.

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Final group activity:
“Tips-tionary”

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Activity
“Tips-tionary”

? ?

? ?

? ?

? ?

? ?

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End of presentation
(Questions)

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 145


IMTHP008-GPE
Hydraulic Pumps and Motors

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 146


IMTHP008-GPE
Objectives

Upon finishing the course, the participants will be able to:


• Identify and understand each of the elements that make up the
hydraulic pumps and motors.
• Diagnose possible faults in hydraulic pumps and motors.

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 147


IMTHP008-GPE
Contents
Class 1
Hydraulic pumps
Pump classification and operating principles
Hydrodynamic pumps
Hydrostatic pumps
vane pumps

Class 2
Hydraulic pumps
Hydrostatic pumps
Piston pumps
Rotating gear pumps
Lobe pumps
Screw pumps

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 148


IMTHP008-GPE
Contents
Class 3

Hydraulic pump arrangements and tips


Two-step pump arrangements
Combination pump arrangements
Variable volume from a rotating gear pump
High pressure and low volume
Cavitation phenomena

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 149


IMTHP008-GPE
Contents
Class 4

Hydraulic motors
Motor operation principles
Motor characteristics
Hydraulic motor classification

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Hydraulic Motors

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What is a motor and what does
it do?

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Hydraulic Motors
Motor Operation Principles

The triangle
Two triangles
points inward, the
indicate
motor receives
reversibility.
the fluid.

Motor
Reversible motor
(single direction)

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Hydraulic Motors
Motor Characteristics

1 2 3

Displacement Torque Maximum pressure


or size. capacity. limitations.

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Hydraulic Motors
Motor Characteristics

1 Displacement

UNITS OF MEASUREMENT

in.3/revolution

cm.3/revolution

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Hydraulic Motors
Motor Characteristics

2 Torque Capacity

UNITS OF MEASUREMENT

N.m

Lbf.in

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Hydraulic Motors
Motor Characteristics

2 Torque Capacity

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Hydraulic Motors
Motor Characteristics

3 Pressure applied to a motor

UNITS OF MEASUREMENT

Pa or N/m2

Lbf/in.2

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Any questions?

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Hydraulic Motors
Hydraulic Motor Classification

Rotating motors Gear motors

single
vane motors

Hydraulic Double
Oscillating motors
motors
rack and pinion motors

Fixed displacement
Piston motors
Variable displacement

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Hydraulic Motors
Hydraulic Motor Classification

1 Rotating motors

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Hydraulic Motors
Hydraulic Motor Classification

1 Rotating motors

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Hydraulic Motors
Hydraulic Motor Classification

2 Oscillating motors

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Hydraulic Motors
Hydraulic Motor Classification

2 Limited rotation motors

single vane Double vane Rack and pinion

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Hydraulic Motors
Hydraulic Motor Classification

vane motors

Pressure plate vane positioner

vanes

Rotor

Casing
shaft
Ring Body

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Hydraulic Motors
Hydraulic Motor Classification

3 Piston motors

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 166


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Hydraulic Motors
Hydraulic Motor Classification

3 Piston motors

Fixed displacement Variable displacement

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 167


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Hydraulic Motors
Hydraulic Motor Classification

Fixed displacement piston motor


swash plate

Retainer

Bearing
Bearing
shaft

Valve
Casing

Rotating
group

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 168


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Hydraulic Motors
Hydraulic Motor Classification

Variable displacement piston motor


Anvil

Anvil spring
Piston control

Bearing

Seal
Bearing
shaft

Valve Casing

swash plate

Rotating
group

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 169


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Group activity

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 170


IMTHP008-GPE
Activity
Match the following motors with their principal characteristics.

1 two
Uses Uses
gears
two that
gearsspin
which
together.
spin together.

vane
1
motor
1 Its average
Generally uses a bi-directional
efficiency is low.
design.

Generates a rotating movement in the output of its shaft,


Is2capable
usingof
the
producing
flow supplied
torquebyand
thevariable
hydraulic
speeds.
system.
gear motor
2
2 beGenerally
Can fixed or variable
uses a bi-directional
displacement.design.

3 average
Its Are capable
efficiency
of producing
is low. torque and variable speed.

3 Piston motor
Generates
Can be
a rotating
fixed ormovement
variable displacement.
in the output of its shaft
3 the
using variable.
flow supplied by the hydraulic system.

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Any questions?

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 172


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Final group activity:
Pump and Motor Bingo

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 173


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Bingo Card
Anvil
Piston control Anvil
spring
Bearing

Seal
Bearing shaft

Valve Casing

swash plate
Rotating
group

vane
cam ring System pressure

Rotor
System pressure

swash plate Retaine


Internal vane
r
drive gear
Bearing
Bearing

Valve sh
Peg Casingaft
External
operating gear
Rotating
group

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End of the Course
(Questions)
Congratulations

Hydraulic Pumps and Motors TenarisUniversity Sep 25, 2018 175


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