Professional Documents
Culture Documents
of Level Transmitter
2
EST – Total solution for Grain Silo
storage management system
報告人:Tommy 黃偉達
Leader: Shelley
報告日期:2016/11/23
Why you need to know temp.& Moisture?
2
Why you have to know?
• How does grain get heat?
From different place with different
condition.
The quality of grain is not good.
• Mold growth
High humidity and high temperature shall
let the grain get moldy, the quality of
grain will definitely get low.
• Insect damage
High-temp. environment is suitable for
insect growth.
• Keep the cost down
How to spend the least money to get
longer expiration date is always the
priority to the user.
5
How do you know the temperature?
• Feeling, touching, smelling or any other
experience
6
What is the advantage of EST?
• Monitoring the condition of grain, food or feed mill
instantly.
• Strong structure design for the cable to resist pulling force
Max. 4,000 kgf. Protect the vibration and strike from
material incoming to extend the durability of EST.
• Widely use for many kinds of grain. Such as corn, soybean,
sorghum, rice and wheat…etc. Or even coal or cement.
• FineTek is the only one supplier who is able to provide 2 in
1 grain temperature& level monitoring transmitter to save
your cost and installation.
• Temp. sensor interval and quantity can be customized
• Easy to do the remote control in office or control room with
MMS-TLA system.
7
How we deal with angle of repose?
8
How we build the system structure?
9
How we build the system structure?
FineLink One Wire/ IPC Industrial computer
FineLink RS-485 RS-485 USB Convertor
11
Material Management System-TL
12
Material Management System-TL
Send email for any abnormal
status through internet
13
Installation---Hanging Hook (Top-end)
ETB-0031
ETB-0030
14
Installation---Adjustable Rotation
ETB-0040
Angle Mechanism (Top-end)
ETB-0041
15
Successful experience
16
Successful experience
Solution : EST120 +SE
Industry : Rice Mill (Taiwan)
17
Successful experience
EST120
18
Successful experience
Solution : EST120
Industry : Rice Mill (Taiwan)
1. EST120 6pcs
2. FINE-Link RS485 2pcs
3. MMS-TLA 1pc
4. IPC 1pc
19
Successful experience
Solution : EST110 ( Temperature )
Industry : Rice Mill (Taiwan)
1. EST110 28 pcs
2. FINE-Link 1-wire 7 pcs
3. MMS-TLA 1 pc
4. IPC 1 pc
20
Successful experience
Solution : EST120
Industry : Rice Mill (Thailand)
1. EST120 20 pcs
2. FINE-Link RS485 5 pcs
3. MMS-TLA 1 pc
4. IPC 1 pc
21
Successful experience
Solution : EST110+120
Industry : Soya Bean for edible oil (Bangladesh)
22
Electromechanical Level Measuring System
23
Electromechanical Level Measuring System
For coarse bulk Liquid Medium For very light and loose bulk General material
solids solids, avoid equipment
Ex: flour damaged by weight
RCU (Remote Control Unit)
Applications
EE Electromechanical level
measuring system can be
used for the wide
range of applications such as :
Mining , cement
industry
Bulk solids
Power generation
industries
Semi-Conductor
industry
Food industry
Plastic
Pharmaceutical
Applications
Incinerator industry
Applications
Cement industry
Medium: Cement
Tank height: 24 meters
Applications
33
FG Features & Advantages
Durable structure
34
Features/ Advantages
The Magnet Float Level Transmitter is composed of a float and sensing . As the float is
raised or lowered by the liquid level, the sensing rod will induce a resistance output, which
is directly proportional to the liquid level. The sensed resistance is fed to the transducer
located in the enclosure for conversion to signal of 4~20 mA
4 ~ 20mA
Level
35
FG Durable Structure
Reed Switch Enclosure
Product’s components
4 ~ 20 mA
Loop power
TAB-2110
Transducer
Float
36
Marine & Ex-proof Certifications
- Approval in five country : LR(England), ABS(U.S.A.),
GL(Germany), BV(France), DNV(Norway)
Container ship
Oil tanker
38
Magnetic Float Level Transmitter- Applications
Typical industries:
Food and beverage
Chemical
Pharmaceutical
Oil and gas production
Pulp and paper
Petrochemical
Biotech
Power generation
Semiconductor
Water and wastewater treatment
FG – Applications for Fuel Management
Application : Oil level
Oil Storage
Sewage Tank
Ship
Applications – Ship Fuel Level Management
Oil tank
Flexible Magnetic Float Level Transmitter (FGX)
46
Features/ Advantages
Flexible Magnetic Duel Float Level Transmitter for interface application
47
Case Study/ Flexible Magnetic
Float Level Transmitter
1. Application: Taiwan Glass Ind. Corp.
2. Product: FGX flexible magnet float
level transmitter
3. Object: Heavy oil
4. Tank height: 15 mtr
5. Used ultrasonic level transmitter from
other supplier before, malfunction all
the time.
48
Case Study/ Flexible Magnetic
Float Level Transmitter
49
By-Pass Level Transmitter (EF)
50
Features/ Advantages
Designs for a pressure range up 100 bar
Designs for temperatures up to +400°C
Ideal for Boilers, O&G, Refinery, LPG, Chemicals
Low specific gravity floats: Titanium
O&G complaint: ASME, ANSI , ASTM, NACE
N
S
1. Flag Indicator
2. Ruler
3. Magnetic Switch
4. Level Transmitter
Level Guage - Applications
Typical industries:
Oil and gas production Food and beverage
Petrochemical Pharmaceutical
Chemical Pulp and paper
Power generation Biotech
Water and wastewater treatment Electronics/Semiconduct
or
Case Study/ By-Pass Level Transmitter
1. Application: Textile
2. Product: EF By-pass level gauge
3. Object: Dye liquid
4. Installed on dyeing machine
56
Case Study/ By-Pass Level Transmitter
57
Case Study/ By-Pass Level Transmitter
58
Case Study/ By-Pass Level Transmitter
59
Case Study/ By-Pass Level Transmitter
60
Ultrasonic Level Transmitter
61
Features/ Advantages
62
Case Study/ Ultrasonic Level Transmitter
63
Case Study/ Ultrasonic Level Transmitter
64
JFR Radar Level Transmitter
65
What is the principle of JFR?
Principle:
26GHz FMCW
(frequency moduled continuous wave)
Advantages: 100%
Accuracy : 3mm/ 5 mm/ 10mm
4 wire /2 wire
Liquid, slurries, Crude Oil
Extreme temp: 200 deg C
Pressure: 40 Bar
4-20mA, RS485, HART
Set function via FAS software
Meas. Distance/ Level result
0%
66
Software Setup Calibration
setup from PC
67
Applications for JFR series
Industries:
Chemical,
Petrochemical,
Power generation
Semi-Conductor industry
Food industry
Plastic
Pharmaceutical
68
Successful experience River Monitoring
Model : JFR-20
Time : 2012 - Present
69
Successful experience
Model : JFR-20
Medium: Heavy oil
Time : 2012- Present
70
Successful experience
Feed Mill
Model : JFR-234
Medium : Corn
71
Successful experience
Cement industry
Model : JFR204+FF50
Medium : Bunker fuel tank
for cement plant
Previously the plant was fined
by government due to
overflow to pollute the farm
72
Successful experience
Grain industry
Model : JFR224
Medium : Soybean
73
EG Magnetostrictive Level Transmitter
74
What is the principle of EG?
Working Principle
•Measuring Process is initiated by a current pulse.
•Pulse generates an axial magnetic wave along the length of wire.
•Wire is made of magnetostrictive material (inside the tube)
•Float has permanent magnets acts as a Position transducer.
•Interaction of both magnetic field generates torsion wave in the
wire.
•Detects float absolute position with high accuracy
•PCB in housing converts this into electrical signal
Models
EG31 (Standard)
EG32 (High Accuracy & HART Model)
EG34 (Food Grade )
EG37 (Exproof Model)
EG36 LED Display Model with Exproof
75
What are the applications of EG?
Applications
76
EG31 Magnetostrictive Level Transmitter
Functions
• 2 level and 1 temperature.
• High accuracy of 0.05% or +/- 1mm
• High stable & reliable
• Prompt response time
• Interface layer measurement
• Working Temperature 200℃
• Analog output 4-20mA
• Digital RS485 (ModBus)
• Power Supply: 24VDC
77
Successful experience
78
EG32 High Accuracy with HART Model
Features
• High accuracy: 0.02 % FS
• Analog 4~20mA & HART
communication
• RS485 (ModBus)
• Compact Housing
• Power Supply: 18~30VDC
79
EG32 High Accuracy for HVAC Industry
Application
• Customer from China,
Dunhambas
• Central Air Conditioner
• Refrigerant: R22
• Probe length: 200 mm
• Temperature : -20~20℃
• Top mounted, IP67
• Qty: 1,200 pcs / per year
80
EG34 - Food Grade Sanitary Model
Features
• Application: Beverage, Beer, Alcohol
Packaging, water, Milk, Pharmaceutical
tanks
• Extremely quick response type
• Suitable for CIP and SIP
• Suitable for High Temp. disinfection.
• Level and Temperature
• Polishing: Ra<0.3 or Ra<0.5 or Ra<0.8
• Ingress Protection: IP69K
• Power Supply: 12~30VDC
• 4-wire type
81
EG37 & EG36 – ATEX Ex-proof Model
EG37 Features
•Suitable for Hazardous area application
•Dual level detection (fuel and Water)
•High resolution & high accuracy
•Durable structure with IP67
•Intrinsically safe explosion proof
•Ex-NEPSI Certificate, ATEX
•Ex ia II BT2~T6
•ATG system for for Gas station,
EG37 EG36 Display
• fuel storage & LPG application Model
82
ATG system- Console with EG37
Tank Gauging System for Underground tank
• Underground tank at Gas Station
• Customer from Serbia
• Oil station: 6 pcs for one Station
• Fuel: Diesel , Petrol, LPG
• With 5 temperature Sensors
83
Successful experience
LMS-300 ATG Console – Experiences
Diesel generator system in India Technology Park
84
Successful experience
85
Successful experience
Application: Petrochemical
Product: EG37 magnetostrictive level
transmitter
Object: Diesel
Tank height: 3 mtr
Ex-proof required
86