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1 Characteristics of Materials
Category: coal Bulk density: ~0.85t / m3
Grain size: ≤ 100mm Water content: ≤ 12%
2 Production Capacity
Reclaiming: Rated 600 t, Max. 660 t.
Stacking: Rated 1200 t, Max. 1320 t
3 Height of Material Pile:
Above rail: +12 m
Below rail: -1.5 m
4
4 Bucket-wheel Mechanism
Bucket-wheel diameter: φ 5000mm
Qty. of buckets: 8
Bucket-wheel speed: 7r/min
Reducer model: P2KA14
Motor power: N=45kW
5
5 Boom Belt Conveyor
Belt type: common trough type
Belt width: B=1200mm
Belt speed: V=2.5m/s
Idler diameter: Φ=159mm
Motor model: YE3-280S-4
Power: N=75kW
Rotation speed: n=1480r/min
6
6 Pitching Mechanism
7
7 Traveling Mechanism
Rail gauge x wheel base: 7m x 6m
Traveling peed: operating speed:
5m/min (speed control by frequency
variation)
Shunting peed: 15m/min (speed
control by frequency variation)
9
9 Tripper Car
Type: turn-back single tripper car with half hanging structure (dip angle
16°, provided with ground belt conveyor, height from the theoretical
center line and the ground: 1000mm)
Belt width: 1200mm, sharing a rubber belt with the ground belt conveyor.
10
10 Power Supply System
Power supply mode: torque-type cable drum
Power supply voltage: 6000V, 50Hz;
11 Communication System
Communication mode: torque-type cable drum
Power supply voltage: 230V, 50Hz;
12 Sprinkler System
Water supply mode: The machine is equipped with a water tank with a capacity of ~6m3.
Water pump: model: IS50-32-250A
Flow rate: 11m3/h;
Head: 70m
Motor: Y132S-2
Power: N=7.5kW
Rotation speed: n=2900r/min
11
13 Rail Clamping Device
Type: electro-hydraulic
Power: 2X1.5KW
12
Precautions before Operation
13
Faults and Troubleshooting
Fault Type Causes Troubleshooting
The materials
dropped are out- Slope of the lateral baffle of guide chutes:
of-center 1. Adjust the position of transmission drum;
The belt tension is 2. Adjust the position of turnabout drum;
Belt misalignment non-uniform.
3. Adjust the aligning idler;
Materials adhere
to the surface of 4. Check if the belt is severely deformed/damaged;
transmission/turna 5. Clean and clear the surface of each drum.
bout drum
The cleaning 1. Replace the damaged parts and components of the
device loses cleaning device.
efficacy. 2. Replace the cleaning device.
Materials adhere to The materials are 1. Control the humidity of incoming materials from
the belt too wet. the stock yard.
Excessive 2. Adjust the watering belt and water amount of the
materials dropped water injection nozzle, and figure out the reasons;
for the belt eliminate the fault of excessive materials dropped.
The belt is fallen or The brake of
sliding in forward hydraulic push rod Replace the brake.
direction while is damaged or Adjust the brake.
moving backward adjusted too loose. 14
Fault Type Causes Troubleshooting
The traveling
Find out the reasons, and then repair or replace the motor.
motor is damaged
The electrical Figure out the reasons as per relevant requirements of the
control fails. electrical instructions, and then eliminate.
Failure in
reversing of The limit travel
the crane Replace with a new travel switch.
switch is damaged
during Find out the disconnecting part, and connect the control
traveling (at The control wiring
circuit.
the end point is disconnected
of stock yard)
The rail
The driving motor
clamping Repair or replace it.
is damaged. 15
device fails.
Fault Type Causes Troubleshooting
1. Check if the brake wheel and its ring are burned out.
Repair or replace is if any.
Failure in the motor 2. Check if the motor bearing is burned out. Figure out the
reasons and replace it if any.
3. Check if the motor winding is burned out.
Slewing
1. If the pressure spring loses efficiency or breaks, replace it,
fails.
Torque limiting coupling and adjust the spring pressure.
fails. 2. If the working face of the friction plate is damaged, repair
or replace it.
The boom fails to conduct The level gage fails. Repair or replace it.
luffing and material
stacking as per the preset
height and stroke. The electrical
circuit is Check the line and connect it.
disconnected.
It does not shutdown when The limit switch is Replace with a new travel switch, and adjust the
the boom is in place. damaged. operating position.