Welcome to our

presentation
Design and modeling of manually
hydraulic hand lift jib crane machine
Advisor
Mr.Ayele Hailu (Msc)
Examiner 1. Mr.Teferi (Msc)
2.Mr.Mintesnot (Msc)
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 Presentation Out line
• Introduction • Reason for selecting our topic

• statement of Problem • Methodology of the project

• Design analysis
• Objective of the project
• Working principle & animation
• Significance of the project
• Result and Discussion
• Scope of the project
• Conclusion
• Literature review
• Recommendation
• Importance of our design
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 Introduction
• Jib crane is suitable for loading and unloading heavy material from trucks
in the open yard and carry them inside the shop.

• The crane is equipped with lift cylinders and ram that provides the upward
thrust to the boom while lifting a heavy material.

• The lowering is effected by slacking a screw on the side bottom of the lift
cylinder.

• The crane is hydraulically cushioned to avoid vibrations.

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 Statement of the problem

• As we observed in some company, Motor vehicle repair and maintenance

often require the lifting of the entire vehicle or sub-assembly part of it or
the lifting up and down of its heavy components.

• Also in other industries and welding shops, there are items and repairs
which need the employment of shop cranes.

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 Cont…
• The lack of shop crane utilization in our industries and automobile repair
shops not only leads to injury and accident but also

 to poor repair and maintenance occurrence.

 Time killing and tedious

 Damages the lifted material

• So this was the reason, which drives as to design and modeling of manually
hydraulic hand lift jib crane machine.

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 Objective of the Project
 General objective
 The general objective of this project is to design and modelling of manually
hydraulic hand lift jib crane machine with a maximum lifting capacity up
to 3 tons, minimum and maximum height of 600mm and 2500mm
respectively.

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 Cont…
 Specific objective
To design the components of manual hydraulic hand lift jib crane
machine.

 Selection of proper material for our design process.

To save time and reduce cost of material handling equipment.

To minimize human load carrying risk.

To Select standard parts such as hook, wheel and hydraulic bottle jack.

Check the deformation by using ANSYS software.

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 Significance of the Project
• Manually hydraulic hand lift Jib crane machine is a manual mobile material
handling machine suitable for indoor and outdoor services.

• Jib crane, a free standing or portable jib crane is an economical solution for
moving materials on working and lifting device under an overhead crane.

• this machine is mechanical in nature and does not pollute the environment.

• it is a good opportunity for small and micro enterprises to take advantage.

• utilizing this machine one of the current developmental strategies in Ethiopia

is to support these enterprises.

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 Scope of the Project

• This machine mainly focusing on small and micro enterprise and garages
in Ethiopia.

• Design of jib crane includes structural design and mechanical design.

• Completing the project with specified time.

• The machine uses in labeled land and friction less surface.

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 Literature review
 Current Theories and Design Done On Jib Crane

1. The UK business market LTD, “design and manufacturing of heavy duty

Folding Workshop Crane machine (2018)”. This paper presents for self-

standing and completely mobile when in the folded position, saving

valuable workshop space. Heavy duty 3 position jib double acting pump

unit Swivel hook with safety catch Pressure relief valve to prevent

overloading Self standing on 4 wheels. And it has capacity of 1-2 tons only

and Max Height = 2445 mm Min Height = Floor level.

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 But this crane is expensive due to the two extra wheel and have

minimum load capacity relatively to our design.

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 Cont..
2. Nationwide industrial supply, “design and manufacturing of beech
counterweighted crane machine (2018)”. This paper stands without front
legs, thus eliminating interference with load lifting or equipment.
Maximum height of 2100mm and minimum height of 20mm at full
capacity of load lifting of 2000lbs at a counter weight of 1000lbs with a
price of $7059.6. And Safety swivel hook is attached directly to extension
boom and Safety bypass relief valve is standard to prevent dangerous
overloading.

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But this type of crane is expensive, needs extra load for safety,
minimum height and have minimum load capacity relatively to our
design.

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 Cont…
3. Rockwell Hoisto Cranes Private Limited company, “design and
manufacturing of manual mobile material handling machine
(2018)”. This paper stands in suitable for Indoor and Outdoor
services. It is the basic requirement in all the motor garages and
machine shop for loading and unloading of the engines and
materials from the vehicles.

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 But it is tedious during operation and it is costly due to
rope, pulley gear mechanism and teeth wear.

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 Cont…
4. Selby Engineering and Lifting Safety LTD, “design and manufacturing of
mobile jib crane machine (2018)”. This paper was developed in
collaboration with users to ensure that it is practical manual handling
aid, approved by the Technical Control Board (TÜV) in Germany this is a
top quality piece of lifting equipment as totally unique in its design. The
crane features easy handling and increased work place safety through
high quality products standard. It is a collapsible unit which enables
easier transportation through low headroom areas such as doorways and
it rotate 360 degree to lift load.

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This design uses generator or motor for its loading system due
to this it may have unwanted noise and high output cost. Also it
uses technical control leads to increase its manufacturer cost.

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 Cont…
5. Asmita Jadhav, B.E. Mechanical (Pune University), “Design and
development of Rotating Floor Crane (2018)”. This paper stands for
working with Applied Hydrotech, PuneMember of Entrepreneurs Club
Pune. City-Pune, India.

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 This crane needs gear box to transmit motion and power from
hand to the rotating column and the structure is exposed to
stress and fracture.

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 Cont…
6. Okolie Paul Chukwulozie et al, “Design and Analysis of a mobile floor
crane (2015)”. Design and Analysis of a mobile floor crane equipped with
a facility to lock the load at any level as a special feature, to tackle the
issue of failure due to static load. The mobile crane is designed to bear a
maximum load of about 1000 kg and a maximum height of two meter,
with a counter weight of 2.6 kN which gave the crane a 3.034 factor of
safety.

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 But the counter weights at the rear base for cases where the
boom is extended beyond the front base wheel to balance the
weight of the material to be lifted and the load locking device
highly stressed.

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 Importance of Our Design in Engineering Applications
• Our design is used for picking and moving heavy amount of loads from one
place to another place in the appropriate time.

• Our design have good flexibility with high load carrying capacities.

• Our design is quite easy to operate.

• We can use the hydraulic bottle jack for multiple purpose in this
design. For example it can be used for picking, carrying and moving any
loaded object up to this design maximum loading capacity (3 ton).

• It can reduce the risks of human beings from carrying high load object
such as disk prolapse.
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 Reason for Selecting Our Topic
• The UOG workshop have already finished the building and it’s waiting for
the availability of necessary machines for the workshop so that we selected
this design to solve the problems of picking, carrying and moving any
loaded objects from one place to other place in a safe way, since this service
are not given adequately by the product supply company that means it may
give the service of putting loaded objects to one place but not moving to the
place we needed.

• It can also reduce risk of polluting the environment from smoke, since it
operates hydraulically, it can’t release any smoke.

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 Methodology of the project

• Methodology is the basic part of any scientific research because

it gives detail about the data.

• In order to conduct this study, methods and procedures have

great contribution for reaching the final result of the paper.

• The methods used are discussed below in detail.

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 Data collection

Design analysis

Result and discussion

Cost analysis

Conclusion and recommendation

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 1. Data Collection Method
Data collection method

Primary data Secondary data

Example: read from

Quantitative data Qualitative data previous journals,
v researches, internet, etc.

Survey Experiments Focus group

v

 Personal Mechanical Individual depth interview

interview observation
 Companies Human observation
 Email Simulation
Case studies

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 2. Comparison of Previous Work Related to
Our Project List in the Literature Review
 Design Matrix
 Design matrix a method used to compare the different models according
their physical functionality, mechanical functionality and material
functionality is used to choose the most acceptable, excellent, preferable,
model for design purpose.
 Description:
2. Poor, small, few, low difficult
3. Acceptable, average
4. Great, high, large, possible
5. Excellent, very high
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 Cont…

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 Summary of models

• From the above required criteria table models are listed in its % weight for
each of Model are 1st (84.70 %) MODEL 5, 2nd (82.35% total) Model 1, 3rd
(72.94% total) Model 2. The structure of our model is effective in
distribution of load and minimizes stress comparing with the above table
(model 5 is the best one).

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 Modification of model 5

• We modify to decrease stress of the machine by adding some components.

• We increase balancing during lifting or carrying loaded object by tilting

horizontal frame 45° to the connecting frame and inclined the back hoist
body.

• We increase lifting capacity of hydraulic bottle jack since the ram of the
piston is perpendicular to the horizontal boom.

• We reduce the cost of the machine by using the exact capacity of jack.

• our design can be manufactured easily in our country by our product.

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 Cont…

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 Design analysis

 Design specification
Maximum lifting height=2500mm

Minimum lowering height =600mm

Maximum lifting capacity= 3ton=3000kg

 Gravity= g = 9.81mΤs2

 Load = mass ∗ g = 3000kg ∗ 9.81 mΤs2 = 29430N = 𝟐𝟗. 𝟒𝟑𝟎𝐤𝐍

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 Cont…
Design Part and Stress Analysis

Selection of hydraulic bottle jack Design of back hoist support

Design of horizontal boom Design of connecting frame

Design of back hoist body Selection of hook

Design of base body Design of bolt and nut

Design of horizontal frame Selection of wheel

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 Working principle and animation

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 Result and discussion
Manual result for boom Ansys result for boom
 Maximum principal stress  Equivalent stress
σmax = 802.19Mpa
 σmax = 102.026Mpa 𝜎𝑚𝑖𝑛 = 3.914𝑀𝑝𝑎

 Maximum principal strain  Equivalent total strain

∈𝑚𝑎𝑥 = 0.00388
∈max = 0.000493 ∈𝑚𝑖𝑛 = 0.00003215

 Maximum deformation Total deformation

∆max = 3.64mm
∆max = 0.616mm ∆m𝑖𝑛 = 0mm

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 Conclusion
• The design of manually hydraulic hand lift jib crane machine with a
maximum lift mass of 3 ton (3000kg), maximum lift height of 2500mm &
minimum lift height of 600mm is important for the application of garages
and small and micro enterprises in Ethiopia.

• This crane is suitable for loading and unloading heavy material workshops
and it is busy else-where in rapid garages these are required for handling
engines and its parts.

• These cranes can also be used to carry liquids in containers and moving
parts from place to place by pumping the hydraulic handle part and
pushing the machine manually.
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 Recommendation
• Because of this machine becomes manual, simple to lift up loads by
pumping and it doesn’t ask qualification of employees, those garages and
small and micro enterprises should be use it to accelerate and to make
easily the work activity.
• Some components of the machine are made up of from different steel class
therefore the user should be prevent from rest in order to keep their life
time.
• Capacity of the machine is three tons therefore the users should not use
above its capacity.
• we recommend that IOT director should see this project and manufacture
this project for the benefit of good material handling and new plant layout
design for the workshop.

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