The primary function of a motor starter is to start and stop the
motor to which it is connected. At the same time, it also protects the motor from overload or faults. It reduces the starting current for motor and prevent motor from drawing high current initially. Available in different ratings and sizes Need for starter:
A stator is needed for an induction motor (three phase type) in
order to limit the starting current. The rotor induced emf is proportional to the slip (it is the relative speed between stator and rotor) At starting, the speed of the motor is zero and hence slip is at maximum. Hence high emf is produced in the rotor and stator draws 5-8 times the full load current of the motor. This huge current at the starting of a motor can damage the motor windings and also this current can cause a large voltage drop in the line. How it works?
All starter devices are provided with some
overheating protection element to limit high current during overload. Most of these devices work on timed overload concept in which overload current is allowed for a short time (very few seconds) and then stops the motor if the current exists for beyond that time. Types of Motor Starters:
FULL VOLTAGE TECHNIQUE(below 5hp)
DIRECT ON LINE STARTER REDUCED VOLTAGE TECHNIQUE(above 5 hp) STATOR RESISTANCE STARTER AUTO TRANSFORMER STARTER AND START-DELTA STARTER. BIDIRECTIONAL STARTER TECHNIQUE MULTISPEED TECHNIQUE Common types of starters:
1. Stator resistance starter
2. Auto transformer starter 3. Star-delta starter 4. Direct on-line starter 5. Soft Starter Stator resistance starter:
reduced voltage is applied to the induction
motor by connecting external resistances in series with each phase of the stator winding. During the start, resistances are kept at maximum position and reduced voltage is applied across the motor Once the motor picks up the speed, the resistance connected to each phase is gradually reduced from the stator circuit. When these resistances are removed from the circuit, a rated voltage (full voltage) is applied to the motor and hence it runs at rated speed. In this method, it is important to maintain the starting torque to the motor while minimizing the starting current. This is because current varies in proportion to the voltage whereas the torque varies square of the applied voltage. Suppose if the applied voltage is reduced by 50 percent, the current will be reduced to 50 percent while the torque reduced by 25 percent. ADVANTAGES: The construction of this starter is simple and it is the most economical method than all methods. DISADVANTAGES: large power loss takes & reduced torque at start Auto Transformer Starter
a three-phase auto transformer is
connected in series with the motor. This transformer reduces the voltage applied to the motor and hence the current. This starter consists of changeover switch that switches the motor between reduced voltage and full voltage conditions. When the motor attains 80 percent of its rated speed, the changeover switch is connected to RUN position automatically using relays. ADVANTAGES: This stator can be connected to both star and delta connected three –phase motors. DISADVANTAGES: more expensive than stator resistance starter. Star Delta Starter
Most commonly used reduced voltage
starter These starters are designed to run on delta connected stator of an induction motor. Uses a TPDT (triple pole double throw) switch and it connects the stator winding in star during the starting condition. The applied voltage to the motor is reduced by the factor 1/√3 during star connection. After attaining the rated speed, TPDT switch is thrown automatically on the other side by using relays. ADVANTAGES: cheap and maintenance free. Disadvantages: suitable only for delta connected motors & 1/√3 cannot be altered. Direct On-Line Starter
Small capacity motors (below 5 HP)
doesn’t have very high starting currents & withstand the starting currents. This starter does not reduce the starting voltage, it provides the protection to the motor against overloading, single phasing and low voltage. WORKING: During start condition, normally open contact (NO) is pushed for fraction of a second and this makes the magnetizing coil becomes energized. This magnetic flux produced by the coil attracts the contactor so that the motor is now connected to the supply. The contactor maintains this position while the coil gets supply from the additional switch. When a normally closed (NC) switch is pressed, the coil becomes de-energized and the contactor get separated by spring arrangement there by the supply to the motor is removed. Under any overload condition, motor draws a heavy current that causes overheating. This excessive heating operates the thermal relays. Overload contacts then operates to remove the supply to the motor. ADVANTAGES: It is the simplest, cheapest and most reliable method and hence widely used. DISADVANTAGES: motor draws a very high current during start for a short period. Soft Starter
Semiconductor power switches are
employed for reducing the starting current to the induction motor. This starter consists of back to back thyristors or TRIACs in each phase of the stator winding. By controlling the firing angle to these thyristors, the voltage applied to the motor will be reduced. This type of voltage reduction gives a smoother operation ADVANTAGES: absence of torque pulsations and jerking