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OSHA TRAINING
OSHA 29 CFR 1910.251 - 255
WELCOME
COURSE OBJECTIVES
DISCUSS THE FOLLOWING:
TRAINING REQUIREMENTS
PERSONAL PROTECTIVE EQUIPMENT
CONTRACTOR SAFETY REQUIREMENTS
THE RELEVANT REGULATORY STANDARDS
VENTILATION REQUIREMENTS FOR WELDING
ELECTRIC WELDING SAFETY REQUIREMENTS
THE BASICS OF CONFINED SPACE OPERATIONS
FIRE EVACUATION, PREVENTION AND PROTECTION
THE GENERAL HAZARDS INVOLVED WITH WELDING
OXYGEN-FUEL GAS WELDING SAFETY REQUIREMENTS
BASIS FOR THIS COURSE
HUNDREDS OF WELDERS CRITICALLY INJURED ANNUALLY
NFPA - 51B
ANSI - Z49.1
WELDING
SAFETY
THE EMPLOYER MUST:
CLOSE-CALL EVENT
CHANGE IN JOB ASSIGNMENT
NEW HAZARDS OR EQUIPMENT
NEW HAZARD CONTROL METHODS
FAILURE IN THE SAFETY PROCEDURES
REASON TO DOUBT EMPLOYEE PROFICIENCY
PROGRAM MANAGEMENT FORMS
NON-ROUTINE TASK -
PROTECTIVE MEASURES DETERMINATION FORM:
ARC RADIATION.
EXPLOSIVE DUSTS. DANGER
ELECTRICAL SHOCK.
WELDING CLEANING. HOTWORK
AIR CONTAMINATION. IN
FIRE AND EXPLOSION. PROGRESS
CONFINED SPACE OPERATIONS.
CONTROL OF HAZARDOUS ENERGY.
COMPRESSED GAS HANDLING AND USE HAZARDS.
OTHER HAZARDS RELATED TO SPECIFIC PROCESSES OR
OCCUPATIONS.
SPECIFIC TYPES OF HAZARDS
AIR CONTAMINANTS
AIR CONTAMINANTS
- INHALATION:
- INGESTION:
- ABSORPTION.
- INJECTION.
- METAL PARTICULATES:
- FUMES:
- CADMIUM.
- NICKEL.
EYE PROTECTION:
Soldering 2
Torch Brazing 3 or 4
Light Cutting, up to 1 Inch 3 or 4
Medium Cutting, 1 to 6 Inches 4 or 5
Heavy Cutting, 6 Inches and Over 5 or 6
Gas Welding (Light) Up to 1/8 Inch 4 or 5
Gas Welding (Medium) 1/8 to 1/2 Inch 5 or 6
Gas Welding (Heavy) 1/2 Inch and Over 6 or 8
PERSONAL PROTECTIVE EQUIPMENT
SKIN PROTECTION:
HEAD PROTECTION:
RESPIRATORY PROTECTION:
OBSERVERS/CO-WORKER PROTECTION:
BASIC CONSIDERATIONS:
BASIC PRECAUTIONS:
WELDING SURFACES:
FLOOR OPENINGS AND CRACKS MUST BE PROTECTED
WET SURFACES MUST BE PROTECTED
CONSIDER EFFECT ON LOWER LEVEL SURFACES
CONSIDER HOLES IN WALLS, DOORWAYS, AND WINDOWS
CONSIDER DUCTING OR VENTS THAT CAN CARRY SPARKS
CONSIDER EFFECTS OF HIGH WIND AREAS
CONSIDER EFFECT RAIN COULD HAVE ON THE JOB
FIRE PREVENTION AND PROTECTION
FIREWATCHERS MUST:
BE EQUIPPED WITH PROPER EXTINGUISHING EQUIPMENT
BE TRAINED TO RECOGNIZE OUT-OF-CONTROL FIRES
BE FAMILIAR WITH LOCAL FIRE ALARM PROCEDURES
BE TRAINED TO KNOW THEIR LEVEL OF CAPABILITY
OBSERVE HOT AREAS FOR 1/2 HR AFTER COMPLETION
BE FAMILIAR WITH THE HOT-WORK PERMITTING SYSTEM
PROHIBITED WELDING SITUATIONS
MINIMUM RATE:
2000CFM PER WELDER MUST BE MAINTAINED
CONFINED SPACE OPERATIONS
IMPORTANT!
SILOS
TANKS DANGER
SEWERS
BOILERS CONFINED SPACE
FLOOR PITS ENTRY PERMIT
CRAWL SPACES REQUIRED
REACTORS VESSELS
CONFINED SPACE OPERATIONS
CONTINUED
OXYGEN HAZARDS:
KEEP OIL AND GREASE FROM HOSES, REGULATORS ETC.
NEVER USE LUBRICANTS ON OXY-FUEL EQUIPMENT
OXYGEN ENRICHED MATERIAL BURNS MUCH HOTTER!
KEEP OXYGEN FROM ENTERING PERMEABLE MATERIAL
NEVER HANDLE OXYGEN IN GREASE OR OILY AREAS
CONSIDER ALL FUMES, GASES, SMOKES HAZARDOUS
OXYGEN IS “NOT” AIR, NEVER USE FOR DUST-OFF OF
CLOTHING OR WORK SURFACES!
OXYGEN-FUEL GAS WELDING
FUEL GASES:
CAN DISPLACE BREATHING AIR
WORK AREAS MUST HAVE AT LEAST 18% OXYGEN
CONTACT THE GAS SUPPLIER FOR SPECIFIC INFORMATION
RELATIVE VAPOR DENSITY IS A CRITICAL CONSIDERATION!
FUEL GASES CAN COLLECT IN HIGH OR LOW AREAS
VAPOR DENSITY WILL DETERMINE WHERE THESE GASES GO
HOSES CAN LEAK AND DISPERSE GASES IN UNWANTED AREAS
FORCED VENTILATION AND EXHAUST DUCTS MAY BE NEEDED
OXYGEN-FUEL GAS WELDING
NEVER RELEASE FUEL GASES INTO THE AIR NEAR OTHER WELDING
OR CUTTING OPERATIONS OR POTENTIAL SOURCES OF IGNITION!
OXYGEN-FUEL GAS WELDING
NEVER RELEASE FUEL GASES INTO THE AIR NEAR OTHER WELDING
OR CUTTING OPERATIONS OR POTENTIAL SOURCES OF IGNITION!
HANDLING GASES
GASES - GENERAL SAFETY REQUIREMENTS
FUMES HAZARDS:
PROVIDE SUFFICIENT VENTILATION FOR OPERATION
NEVER BREATH FUMES
REMOVE PAINTS OR COATINGS FROM WELDING SURFACE
CONSIDER EFFECTS ON CO-WORKERS
CONSIDER ALL FUMES AND SMOKES HAZARDOUS
ELECTRIC WELDING
FUMES HAZARDS:
PROVIDE SUFFICING VENTILATION FOR OPERATION
NEVER BREATH FUMES
REMOVE PAINTS OR COATINGS FROM WELDING SURFACE
CONSIDER EFFECTS ON CO-WORKERS
CONSIDER ALL FUMES AND SMOKES HAZARDOUS
ELECTRIC WELDING
CONTINUED
Patricia A. Ice
Industrial Hygienist