Professional Documents
Culture Documents
3
PRODUCTIVITY
4
IMPORTANCE OF
REDUCING INVENTORY
FOR
PRODUCTIVITY
LABOUR OVERHEAD
20%
16%
64%
INVENTORY
5
INVENTORY CONTROL
&
MANAGEMENT
6
INDICATORS OF LOW INVENTORY
MANAGEMENT EFFECTIVENESS
10
INVENTORY ON THE BALANCE SHEET
THE BALANCE SHEET SHOWS THE FINANCIAL POSITION OF A COMPANY
ON A SPECIFIC DATE BASED ON BASIC ACCOUNTING EQUATION:
ASSETS = LIABILITIES + EQUITY.
ASSETS REPRESENT A COMPANY’S RESOURCES, IN THE FORM OF
1)CURRENT ASSETS (CASH , INVENTORIES ETC.),
2)LONG TERM ASSETS (PLANT & MACHINARY)
3) INTANGIBLE ASSETS (PATENTS, COPYRIGHTS, AND GOODWILL).
12
RATIO ANALYSES
13
*Maximum stock-It is the highest quantity of a
product an organisation should have on hand at
anytime.
Maximum stock=Minimum stock + stock used between orders
15
*Minimum stock /re-order level- A level below
which the stock falls, the order is placed.
Minimum stock = lead time consumption + buffer stock
16
JUST-IN-TIME OR JIT MODEL
**THIS MODEL IS TREMENDOUS SUCCESSFUL
IN THE CONTEXT OF JAPANESE COMPANIES
**JIT OR ZERO-INVENTORY SYSTEM IS AN
IDEALIZED CONCEPT OF INVENTORY
MANAGEMENT WHEREIN WE ARE ABLE TO:
*SUPPLY WHATEVER MATERIAL IS REQUIRED,
*WHEREVER REQUIRED,
*WHENEVER REQUIRED
*JUST IN TIME WITH 100 % SUPPLY
ASSURANCES
*WITHOUT KEEPING ANY INVENTORY ON HAND
18
FIXED–ORDER QUANTITY MODEL
(Q-model)
19
Q MODEL FLOW CHART
Idle state waiting for demand
Demand occurs
Units withdrawn from inventory or backordered
Is
NO position<= YES
Reorder
point?
21
COMPARASION
Feature Q-MODEL P-MODEL
Fixed–Order Quantity Fixed–Time Period Model
Model
Order quantity Q—constant (the same q—variable (varies each time
amount ordered each time) order is placed)
When to place R—when inventory position T—when the review period
order drops to the reorder level arrives
Recordkeeping Each time a withdrawal or Counted only at review period
addition is made
Size of Less than fIxed–time period Larger than fixed–order
inventory model quantity model
Time to Higher due to perpetual
maintain recordkeeping
Type of items Higher-priced, critical, or
important
items
23
ECONOMIC ORDER QUANTITY
(EOQ)
24
ANNUAL COST
26
VALUE
ANALYSIS
27
PARETO’S LAW OF MALDISTRIBUTION
Noted Italian economist Vilfredo Pareto enunciated one of the
most universal and powerful law which now has found
enormous applications in the design of cost effective
management control.
It says that in a large number, a characteristic tends to be
maldistributed (unevenly distributed) so that we have
“significant few” and “insignificant many.”
28
ABC ANALYSIS
29
SDE ANALYSIS
31
FSN ANALYSIS
32
HML ANALYSIS
33
XYZ ANALYSIS
34
STANDARDISATION
36
STANDARDIZATION
&
VARIETY REDUCTION
• A UNIFORM IDENTIFICATION OF
PRODUCT OR PROCESS THAT IS AGREED
UPON IS CALLED STANDARDIZATION
• STANDARDIZATION CAN BE OF THINGS
THEIR SIZE, SHAPE, COLOR, AND
PHYSICAL AND CHEMICAL PROPERTIES
& OPERATING PROCEDURES AND
SYSTEMS
37
ADVANTAGES OF STANDARDIZATION
1. Simplification and variety reduction which reduces overall
costs and improves competitive advantage
2. Streamlines production process,
3. Consumers get the products certified by independent
national technical organization and get assurances on
quality and safety. BIS certification can help firming up a
contract.
4. Exporters are exempted from pre-shipment inspection
whenever admissible and reduction in inspection efforts.
5. Overseas buyers are assured of quality as per BIS standard
and free replacement of substandard goods.
6. Reduced variety lowers purchasing, receiving, inspection,
and stockholding costs, lower inventory carrying costs
reduce lead times and further reduce inventory levels
38
THANKS
FOR
PATIENCE HEARING